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Proportional Gain and Proportional Band Explained

Proportional Gain and Proportional Band Explained

Learn about proportional gain and proportional band, two key proportional control concepts, to better understand the most popular control system method in industrial automation.


Edge-to-Cloud Industrial Data Hub from Rockwell Automation and Cognite

Edge-to-Cloud Industrial Data Hub from Rockwell Automation and Cognite

Rockwell and Cognite have partnered to develop a more efficient method for data scaling and plant efficiency using the cloud. They also have created a new way for customers to work more efficiently via cloud–based software.


News Nov 01, 2022 by Damond Goodwin
Control Automation Online Textbook: The Best Just Got Better!

Control Automation Online Textbook: The Best Just Got Better!

Control Automation is proud to announce updates to several chapters of our popular online textbook. Check out the improvements in the PLC, Feedback Control, and Power Generation sections.


News Oct 23, 2022 by David Peterson
Git Version Control - Back Up Automation Code Seamlessly

Git Version Control - Back Up Automation Code Seamlessly

Copia reduces the strain of backing up automation code on the factory floor with their latest software release DeviceLink. This automated backup software makes use of the Git workflow and backup running code automatically.


News Oct 18, 2022 by Shawn Dietrich
Feedback for Fluid Cylinders: Bang Bang Control

Feedback for Fluid Cylinders: Bang Bang Control

Tracking the position of a hydraulic or pneumatic cylinder is often accomplished at a basic precision level, detecting only end stop limits with discrete digital values… But what methods accomplish this?


Managing Multi-user PLC Programming: Git Version Control

Managing Multi-user PLC Programming: Git Version Control

PLC and other automation project software can be easier and more efficient to update and maintain thanks to the introduction of Git control, already a staple for typical programming of large-scale projects.


Driving Motors Faster: Rockwell’s New PowerFlex 6000T VFD

Driving Motors Faster: Rockwell’s New PowerFlex 6000T VFD

Increasing motor speed is critical in many situations, but it also poses serious risks in both electrical and mechanical performance if not driven properly. Enter Rockwell Automation’s new PowerFlex 6000T.


News Oct 13, 2022 by David Peterson
ABB Ability Smart Sensor Now For Use With General Machinery

ABB Ability Smart Sensor Now For Use With General Machinery

ABB expanded its Ability Smart Sensor capabilities to allow customers to perform predictive and preventative maintenance for not only powertrain equipment, but now general machinery and industrial motors.


News Oct 10, 2022 by Gunner Scott
Info Byte: The Mystery of Ice Cube Relays–Coil Polarity

Info Byte: The Mystery of Ice Cube Relays–Coil Polarity

Relay and other coil devices pose a few confusing questions: How can the relay still work if you connect a DC supply in reverse? How can an alternating voltage attract and hold the load consistently?


Why is 4-20 mA Current Used for Industrial Analog Sensors?

Why is 4-20 mA Current Used for Industrial Analog Sensors?

Industrial analog sensor devices primarily use 0-10 volt or 4-20 milliamp. For those mA signals, learn the reasons for why the lower and upper limit standards were determined as 4 mA and 20 mA.


3-phase Motor Types: Synchronous and Induction Motors

3-phase Motor Types: Synchronous and Induction Motors

In this article, we will take a look at the differences between synchronous and induction motors, as well as the two types of induction motors: squirrel cage and wound rotor.


Power for Control Circuits: It’s Not Just Power Supplies

Power for Control Circuits: It’s Not Just Power Supplies

Power supplies tend to get a reputation as one of the most important power considerations of a DC control circuit - but we can’t ignore other key players: power filters, converters, and backup power modules.


Controlling Hydraulic Devices with Open and Closed Loop Systems

Controlling Hydraulic Devices with Open and Closed Loop Systems

What if you could control the end position and the speed of a hydraulic actuator accurately with just a simple signal? Some systems use simple open/close valves, but others require far more precision.


Comparing Mechanical vs Hydraulic Forces

Comparing Mechanical vs Hydraulic Forces

In honor of May the 4th, Star Wars Day, we compare the sources and applications of the two most common force-delivery systems - mechanical and hydraulic.


Dynamic Braking Resistors for Motor Control Applications

Dynamic Braking Resistors for Motor Control Applications

Large DC and AC motor drives often provide terminals for installing a braking resistor. What are these resistors, and how do they slow down a machine? What hazards and cautions must be considered?


Introduction to Safety Relays

Introduction to Safety Relays

Redundancy and safety are often seen together in industrial safety systems. Safety relays monitor emergency devices to switch contacts based on status - but what makes them different from normal relays?


DC Motors - Why Are We Still Using Them?

DC Motors - Why Are We Still Using Them?

AC motors are common throughout industry - easily controlled by VFDs and without the maintenance that comes with DC brushes. So then, why are DC motors still used in certain applications?


Info Byte: Preventing Relay Burnout with Flyback Diodes

Info Byte: Preventing Relay Burnout with Flyback Diodes

Inductive loads, such as solenoids and contactors, can cause arcs and failures back into electromechanical switching devices, causing costly downtime. The solution is cheaper than you think.


Info Byte: What’s the Reason Behind Relay Terminal Numbering?

Info Byte: What’s the Reason Behind Relay Terminal Numbering?

Any industrial electrician can instantly recognize a relay, but when it comes to wiring, why are the terminals numbered in such apparently random order?


Lock-out-tag-out (LOTO) Devices for Industrial Safety

Lock-out-tag-out (LOTO) Devices for Industrial Safety

One of the most visible elements of industrial safety is the use of lock-out-tag-out (LOTO) devices, familiar to those with experience. But, if you are new to the workforce, a brief introduction may be helpful.