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Automate 2023 Is Kicking Off! Showcasing the “World’s First Cobot Spot Welder” and Other Automation Feats

Automate 2023 Is Kicking Off! Showcasing the “World’s First Cobot Spot Welder” and Other Automation Feats

Automate 2023 has begun! This year’s trade show features some exciting new technologies, including automation solutions from Universal Robots, Bosch Rexroth, and DENSO Robotics.


News May 22, 2023 by Shawn Dietrich
Joystick Controls: How Do You Use Them For Automated Systems?

Joystick Controls: How Do You Use Them For Automated Systems?

We usually think of joysticks in terms of video game controllers, but they exist in all kinds of industrial systems: heavy equipment, overhead cranes, and even some robotic controls. But how do they work?


Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to heat or cool the system as needed. Simulate a temp controller with low-cost components!


Understanding Wire Color Codes for Industrial Electrical Applications

Understanding Wire Color Codes for Industrial Electrical Applications

Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean?


The Mechanic’s View of Control: Belt Drives

The Mechanic’s View of Control: Belt Drives

Rubber belts have lived under the hood of nearly every car since they first took to the streets, but they also transmit power through all kinds of industrial machine drives as well.


HIWIN Expands Linear Axis Offerings, Adds Profile Width to Established Technology

HIWIN Expands Linear Axis Offerings, Adds Profile Width to Established Technology

HIWIN has added to its existing linear motor and cantilever axis product lines, with each model now available with a profile width of 100 mm, making for a compact linear motor axis and a larger, higher-performing cantilever axis.


News May 07, 2023 by Shawn Dietrich
The Mechanic’s View of Control: Types of Gear Drives

The Mechanic’s View of Control: Types of Gear Drives

Although electrical systems often receive the highest praise for advancement, precision, and technological innovation, the world would be stuck without mechanical power delivery systems like gear drives.


Sci-Fi on the Factory Floor: Brain-machine Interfaces

Sci-Fi on the Factory Floor: Brain-machine Interfaces

While robotic "mind control" is still very early in development, a fully-integrated brain-machine interface would result in having a thought acted out in real life just by merely thinking of it.


News Apr 18, 2023 by Seth Price
A Look at Magnetic and Inductive Sensing: Sensor Principles and Types

A Look at Magnetic and Inductive Sensing: Sensor Principles and Types

Seeing use in a variety of industrial applications for position sensing and object detection, inductive sensors are based on the phenomenon of magnetism and its resultant magnetic fields.


SMC Ups Pneumatic Offerings With CXS2 Series of Dual Rod Cylinders

SMC Ups Pneumatic Offerings With CXS2 Series of Dual Rod Cylinders

SMC has added to its CXS product family with the CXS2 series of pneumatic actuators. The new series of dual rod cylinders is faster and has a higher kinetic energy capacity than SMC's previous offerings.


News Apr 13, 2023 by Shawn Dietrich
Control Wiring for Variable Frequency Drives (VFDs)

Control Wiring for Variable Frequency Drives (VFDs)

Many VFDs use digital inputs to control operation, rather than PLC-driven network communications. Learn about 2-wire and 3-wire digital input control schemes for ABB, Omron, Rockwell, and others.


Fluid or Electric Power? Understanding Hydraulic and Pneumatic Motors

Fluid or Electric Power? Understanding Hydraulic and Pneumatic Motors

There are many different kinds of electric motors used for industrial power transfer, but there are also hydraulic and pneumatic motors that can lend advantages in some situations.


Motor Control Expanded: Rockwell Automation Announces Product Upgrades

Motor Control Expanded: Rockwell Automation Announces Product Upgrades

Motor control is accomplished by circuit devices from simple contactors to complex frequency drive systems. Rockwell Automation recently added a host of new features and upgrades to common product lines.


News Apr 11, 2023 by David Peterson
High Torque Hägglunds Quantum Motors Now Available Through Rexroth

High Torque Hägglunds Quantum Motors Now Available Through Rexroth

Bosch Rexroth’s new Hägglunds Quantum motors offer high torque at high efficiency—fit for use on mobile machinery, such as construction or mining equipment, or in stationary processing facilities.


News Apr 05, 2023 by Seth Price
Field-oriented Control (Vector Control) for Brushless DC Motors

Field-oriented Control (Vector Control) for Brushless DC Motors

Field-oriented control (FOC), also called vector control, can control 3-phase alternating current motors and brushless DC motors. Read more to learn its advantages, how it works, and its best applications.


ABB Adds IEC Frame Options to Award-winning Family of Motors

ABB Adds IEC Frame Options to Award-winning Family of Motors

ABB has expanded its line of Baldor-Reliance EC Titanium motors designed for HVAC and pumping systems to include IEC frame types, making the award-winning product lineup even more flexible for customer applications.


News Mar 16, 2023 by Shawn Dietrich
Inrush Current: Why Is Motor Startup Current So High?

Inrush Current: Why Is Motor Startup Current So High?

Motors consume the highest current during startup—this is a well-known fact. But logically, the slowest speed should relate to the lowest power consumption. Why, then, is inrush current so high for motors?


Industrial Network Options: EtherCAT Advantages, Challenges, and Specs

Industrial Network Options: EtherCAT Advantages, Challenges, and Specs

EtherCAT is an often preferred competitor in the arena of industrial networking protocols. Learn the reason why many technologies embrace this protocol and what sets it apart from other fieldbus varieties.


BMW to Use Collision-free, Multi-robot Collaboration Motion Planning Software

BMW to Use Collision-free, Multi-robot Collaboration Motion Planning Software

The BMW Group announced that it will begin utilizing Realtime Robotics' robotic systems and software for more efficient motion planning and collision-free tandem operation of their industrial robots.


News Mar 05, 2023 by Seth Price
Analog Output Module Wiring With 2, 3, and 4 Wire Devices

Analog Output Module Wiring With 2, 3, and 4 Wire Devices

Analog outputs are a special signal with a wider current or voltage range, in contrast with a limited discrete on/off output. These signals are used to control or set parameters for other automation systems.