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What Does ‘Explosion Proof’ Mean, and Who Should Care?

What Does ‘Explosion Proof’ Mean, and Who Should Care?

Some workplaces are more dangerous than others, not because of the practices, but rather the products. Where do explosions occur, and what practices exist to reduce such risk for equipment and workforce?


Beginner’s Guide to Programmable Encoders

Beginner’s Guide to Programmable Encoders

Programmable encoders provide engineers real flexibility to adjust process parameters. From operating theory to programming methods, here’s everything you need to know to begin leveraging these handy devices.


What You Need to Know: Soft Starters for Industrial Motors

What You Need to Know: Soft Starters for Industrial Motors

Driving motors is one of the most fundamental automation tasks, but understanding and selecting the proper motor soft starter for your application may require more investigation than you thought.


Saving Space: Bosch Rexroth Announces Vertical Spiral Transport System

Saving Space: Bosch Rexroth Announces Vertical Spiral Transport System

Bosch Rexroth has leveraged the popular modular VarioFlow conveyor system to create a new vertical, spiral conveyor for more efficient transport and buffer storage space.


News Jul 27, 2023 by Shawn Dietrich
Examples of Analog Signals in Control Systems

Examples of Analog Signals in Control Systems

Many articles address the wiring and implementation of analog control signals, but where are they used, and what might make them a better (or perhaps worse) decision than digital input/output devices?


Potential Problems Arising from Misuse of Motor Phase Wiring

Potential Problems Arising from Misuse of Motor Phase Wiring

Using the right motor for the right task is critical - but what happens if the motor is connected to the wrong supply? It is never recommended, but important to quickly understand symptoms of incorrect wiring.


New Mitsubishi Electric VFD Inverter can be Powered by a 120V Source

New Mitsubishi Electric VFD Inverter can be Powered by a 120V Source

Mitsubishi Electric has made a new 120V VFD to help manufacturers that need access to variable-speed motors. They can benefit from these 120V VFDs by eliminating the need for a rotary phase converter.


News Jul 12, 2023 by Damond Goodwin
Beckhoff Creates Power Supply Module for ‘Cabinetless’ Automation System

Beckhoff Creates Power Supply Module for ‘Cabinetless’ Automation System

Last year, Beckhoff created the MX-System for cabinetless automation control, and has recently updated the power supply modules to be compatible with drives, robotics, and conveyance devices.


News Jul 10, 2023 by Damond Goodwin
Stepper Motor Control for Mitsubishi’s FX Series PLCs

Stepper Motor Control for Mitsubishi’s FX Series PLCs

Stepper motor control can be useful for motion applications. Learn the circuit connection and programming instructions for implementing stepper motor control using GX Works 2 on MELSEC FX-Series PLCs.


Going Against the Flow | Reversing Single-phase Industrial Motors

Going Against the Flow | Reversing Single-phase Industrial Motors

Three-phase motors are a backbone of the modern industrial control landscape. But plenty of applications still rely on single-phase motors. Can these types of motors be reversed, and if so, how?


Controlling and Troubleshooting Common DC Motors

Controlling and Troubleshooting Common DC Motors

Direct current (DC) motors have existed since the late 19th century. What sets these motors apart from AC models, how do you control them, and how can you tell when it’s time to repair or replace them?


New Mitsubishi Electric Compact PLC: More I/O Power in a Smaller Size

New Mitsubishi Electric Compact PLC: More I/O Power in a Smaller Size

Mitsubishi Electric Automation expands the iQ-F series of compact PLCs with the powerful and affordable FX5S that uses familiar programming software while increasing the range of I/O and communication.


News Jun 11, 2023 by Shawn Dietrich
How To: Using Set/Reset Instructions in Mitsubishi’s MELSEC PLCs

How To: Using Set/Reset Instructions in Mitsubishi’s MELSEC PLCs

Setting and resetting a PLC output is essential in establishing a holding circuit for a transducer. Learn how to use set/reset instructions in MELSOFT series GX Works2 to latch and release an output.


Highlights and Photos from Automate 2023

Highlights and Photos from Automate 2023

Join Control Automation for a review of the show highlights and a special feature of some exciting booths visited on the last and final day of the Automate trade show. Excited for the next year of innovation!


News May 28, 2023 by David Peterson
Automate 2023: First Glimpse From the Show

Automate 2023: First Glimpse From the Show

It’s the first two days of Automate 2023, and the Control Automation team hit the streets to learn about the latest and greatest technology rocking the world of robotics and industrial automation!


News May 24, 2023 by David Peterson
Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to heat or cool the system as needed. Simulate a temp controller with low-cost components!


The Mechanic’s View of Control: Belt Drives

The Mechanic’s View of Control: Belt Drives

Rubber belts have lived under the hood of nearly every car since they first took to the streets, but they also transmit power through all kinds of industrial machine drives as well.


The Mechanic’s View of Control: Types of Gear Drives

The Mechanic’s View of Control: Types of Gear Drives

Although electrical systems often receive the highest praise for advancement, precision, and technological innovation, the world would be stuck without mechanical power delivery systems like gear drives.


Control Wiring for Variable Frequency Drives (VFDs)

Control Wiring for Variable Frequency Drives (VFDs)

Many VFDs use digital inputs to control operation, rather than PLC-driven network communications. Learn about 2-wire and 3-wire digital input control schemes for ABB, Omron, Rockwell, and others.


Field-oriented Control (Vector Control) for Brushless DC Motors

Field-oriented Control (Vector Control) for Brushless DC Motors

Field-oriented control (FOC), also called vector control, can control 3-phase alternating current motors and brushless DC motors. Read more to learn its advantages, how it works, and its best applications.