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PLC Program Commands: Arrays Part 4, Statistics and Sizing

PLC Program Commands: Arrays Part 4, Statistics and Sizing

Learn how to make complex calculations for validating data easily with the STD instruction, and learn how to display array sizes programmatically with the SIZE instruction.


Teardown: What’s Inside a Pneumatic Solenoid Valve Bank?

Teardown: What’s Inside a Pneumatic Solenoid Valve Bank?

Air power drives a lot of modern equipment. Robot grippers, ejectors, actuators, and rotary tables are just a few of the devices controlled by air. What’s inside those banks of solenoid valves, and how do they work?


Industrial Networks: “Protocol over a Standard?”

Industrial Networks: “Protocol over a Standard?”

Industrial communication channels often contain terms such as ‘Modbus over RS485’ or ‘CIP Safety over Ethernet’. What does it mean to send one network over another, and how does it work to your advantage?


Automated and On Track: What is Total Laboratory Automation?

Automated and On Track: What is Total Laboratory Automation?

Total laboratory automation (TLA) helps in workforce utilization, reduced costs, and management of routine testing. Learn about what TLA is, its components, and what to consider before replacing a traditional laboratory.


PLC Program Commands: Arrays Part 3, Searching and Sorting

PLC Program Commands: Arrays Part 3, Searching and Sorting

Learn how to streamline your ladder logic by searching and sorting arrays with the FSC and SRT instructions in the Rockwell (Allen-Bradley) Studio 5000 programming software.


Teardown: What’s Inside a Variable Frequency Drive (VFD)?

Teardown: What’s Inside a Variable Frequency Drive (VFD)?

Variable frequency drive units can be found inside tons of control cabinets, but what happens if you disassemble one to see what’s inside and how it works? We did just that. The results might surprise you.


Network Manager SCADA System in Hydroelectric Power Plants

Network Manager SCADA System in Hydroelectric Power Plants

Network Manager SCADA is a real-time, modular system that is highly scalable and easy to deploy and maintain. The system can grow with future needs and support a virtualized environment to decrease hardware cost.


Know Your Phase: How and When to Use a Motor and Phase Rotation Tester

Know Your Phase: How and When to Use a Motor and Phase Rotation Tester

Connecting a new motor without knowing the phase rotation of the electrical supply can cause damage to expensive equipment. By using a 3-phase rotation meter, you can save yourself time and money.


PLC Program Commands: Performing Array Functions Part 2

PLC Program Commands: Performing Array Functions Part 2

Learn about multi-dimensional arrays and how to work with them to perform math operations such as the AVE (Average) instruction in the Rockwell (Allen-Bradley) Studio 5000 programming software.


Introduction to Network Routers for Industrial Applications

Introduction to Network Routers for Industrial Applications

Network routers are designed to route and pass information between a system of connected computers and devices. Learn about the role of routers in industrial applications and how to properly maintain them.


Reversing Structural Damage: Self-healing Materials

Reversing Structural Damage: Self-healing Materials

No matter how robust an automated control system might be, physical damage is a reality that plagues all machines. Thanks to new breakthrough materials, some failures may be prevented—or even reversed.


What You Need to Know: Variable Frequency Drives (VFDs)

What You Need to Know: Variable Frequency Drives (VFDs)

With precise control abilities to manage speed, torque, and direction, variable frequency drives remain one of the most common methods of driving 3-phase industrial motors. Below, we introduce a few leading VFD manufacturers.


PLC Program Commands: Performing Array Functions Part 1

PLC Program Commands: Performing Array Functions Part 1

Arrays can streamline data storage and math operations, but they can be difficult to understand for a beginning programmer. Learn the background of array instructions in the Rockwell Studio 5000 software.


Understanding and Using Safe Torque Off (STO) for Motion Systems

Understanding and Using Safe Torque Off (STO) for Motion Systems

Safety is one of the most critical aspects of machine design. Today, with network connections between different machines and control centers, safety signals must be shared logically and reliably across networks.


Modern Distributed Control System (DCS) Using the ABB Advant Controller

Modern Distributed Control System (DCS) Using the ABB Advant Controller

Many worldwide plants are still running the old Advant Controller 450 from ABB in their facility, with many plants using the latest System 800xA DCS interfaced with the existing AC450 controller.


Simplified Prototyping: OpenPLC on an Arduino-Compatible Project Kit

Simplified Prototyping: OpenPLC on an Arduino-Compatible Project Kit

Learn how to rapidly prototype an Arduino-compatible PLC automation circuit without using wires. This hands-on project will illustrate this PLC prototyping concept utilizing the Freenove Projects Kit board.


Creating a More Sensible Industrial Robot: The Sense of Touch

Creating a More Sensible Industrial Robot: The Sense of Touch

Using advanced sensing technology, robotic skin allows grippers and manipulators to “feel” and handle objects without damaging them. While emulating human touch is still in its infancy, it does show promise for future applications.


Introduction to Functional Safety (IEC 62061) and its Implementation

Introduction to Functional Safety (IEC 62061) and its Implementation

Functional safety is the safety of a system and is critical for industries such as medical devices, automotive, railways, and machinery. This article will focus on functional safety for machinery and the standards that help its implementation.


Introduction to Servers for Industrial Applications

Introduction to Servers for Industrial Applications

Servers are vital to the flow of information in and around organizations, acting as a hub for information transfer and storage. Learn about the role of servers in industry and the potential challenges that come with maintaining them.


 Omron PLCs - A Hardware History

Omron PLCs - A Hardware History

With the first fuzzy logic-based controllers on the market in 1983, learn how the Japanese-born automation company, Omron, adopted fuzzy logic as a basis for the design of its current PLCs.