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Automation Issues and Energy Usage in Environmental Extremes

Automation Issues and Energy Usage in Environmental Extremes

As summer heat continues to scorch the northern hemisphere, manufacturers face potential equipment damage and downtime. Learn about the ways extreme heat can damage automated equipment and systems. 


The Importance of Collecting and Using Maintenance Data

The Importance of Collecting and Using Maintenance Data

Learn about how a CMMS helps maintenance teams increase the quality of decisions and improve efficiency by providing timely access to maintenance data that is current, accurate, and complete. 


Recreating PLC Ladder Logic in an Arduino C/C++ IDE

Recreating PLC Ladder Logic in an Arduino C/C++ IDE

​​​​​​​Arduinos have been a staple in the community of makers, students, and project innovators for many years. For many using Arduino’s IDE, there can be difficulties in translating between PLC ladder rungs and text programming.


How to Define the Tool Center Point (TCP) on a Robot

How to Define the Tool Center Point (TCP) on a Robot

Robots must be moved using cartesian frames to coordinate motion of all the joints. Properly defining the tool center point greatly simplifies teaching for any type of end of arm tool (EoAT).


PLC Program Commands: Move and Copy Instructions

PLC Program Commands: Move and Copy Instructions

Moving data is a critical function of PLCs. In this article, we’ll talk about Move, Masked Move, Copy File, and Synchronous Copy File and show how they can be used to move individual pieces of data and entire arrays. 


Electrical Resistance Measurement Problems - What Can Go Wrong?

Electrical Resistance Measurement Problems - What Can Go Wrong?

Today’s digital multimeters (DMMs) are inexpensive, accurate, and easy to use, but sometimes a problem with the circuit or the measurement can cause incorrect readings. Learn to interpret and fix these problems.


Photoelectric Sensor Wavelengths

Photoelectric Sensor Wavelengths

Learn about the differences between red, green, infrared, and more recently, blue photoelectric sensors and how the different light spectrums can aid in varying industrial automation processes.


Collaborative Robot Cells: Simple and User-friendly Design Priorities

Collaborative Robot Cells: Simple and User-friendly Design Priorities

Learn about the common applications, programming procedures, and safety protocols of collaborative robot work cells, which are often simpler and less expensive than industrial robot work cells.  


Understanding Differences Between Power and Ground Side Switching

Understanding Differences Between Power and Ground Side Switching

Learn about power side and ground side switching and how designing these circuits to have predictable failures from the beginning helps in system maintenance and troubleshooting.


What is Firmware, and Why is PLC Firmware Important?

What is Firmware, and Why is PLC Firmware Important?

Inside a controller, code is interpreted into the binary signals that influence input and output signals, flags and registers, and even the communication of network signals. This is the job of firmware.


Interrupting Dangerous Current Flow: Fuses vs. Circuit Breakers

Interrupting Dangerous Current Flow: Fuses vs. Circuit Breakers

Fuses and breakers are some of the most common safeguards to prevent electrical shock and fires. Learn about these two pieces of industrial equipment and the difference between slow blow and quick blow responses.


How to Program a Robot: Industrial Robotic Arm Coding Basics

How to Program a Robot: Industrial Robotic Arm Coding Basics

The world of manufacturing is filled with robots, but beginners are still always faced with key questions, starting with perhaps the most basic: how do you program industrial robots?


Industrial Robot Cells: Designing for Safety and Effectiveness

Industrial Robot Cells: Designing for Safety and Effectiveness

Robot cells make for an efficient automation process, reduce labor costs, and increase worker safety. Learn about the common features, components, and safety requirements of industrial robot work cells.


UL Listed Devices For Industrial Automation

UL Listed Devices For Industrial Automation

UL Listed devices are certified as safe within North America, specifically, the US. Learn about the importance of UL Certification and the key role it plays in industrial automation.


Understanding Centralization vs Decentralization of PLCs

Understanding Centralization vs Decentralization of PLCs

Centralized control systems are often seen as outdated compared to decentralized systems; however, both have their advantages and disadvantages when it comes to choosing which one to use in manufacturing. 


CTRL F3: Factory Explosion Field Study

CTRL F3: Factory Explosion Field Study

The CTRL F3 series reviews field studies and failures in the field focused on control fails, fixes, and facts. This article covers an explosion at an industrial sawmill.


Negative Effects of Grounding (Earthing) a DC Power Supply

Negative Effects of Grounding (Earthing) a DC Power Supply

DC voltage systems exist to provide controllers and field devices with stable power, but it is not always clear when these systems should be bonded with the earth ground of the AC line voltage supply.


Singularity in Robotics: What Is It and How Can We Avoid it?

Singularity in Robotics: What Is It and How Can We Avoid it?

Singularity in robotics can be problematic for programmers and manufacturers alike. We will investigate the cause of singularities and how prevention can be considered in the design of a robot cell. 


Understanding PLC Program Commands: Comparison Instructions

Understanding PLC Program Commands: Comparison Instructions

​​​​​​​We will show you how to recognize, utilize, and efficiently operate your comparison instructions in Rockwell Automation’s Studio 5000 and Automation Direct’s Productivity Suite to make your program flow smoothly.


High-Power Laser Diodes for Industrial Autonomous Mobile Robots

High-Power Laser Diodes for Industrial Autonomous Mobile Robots

LiDAR and SLAM enable AMRs and drones to effectively navigate dynamic industrial environments. The right selection of high-power laser diodes is critical for accurate performance of LiDAR/SLAM systems