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All About PLCs: The CPU

All About PLCs: The CPU

Learn all about the central processing unit (CPU): the built-in module inside the PLC responsible for executing the program and communicating with external devices.


What is a Stepper Motor, and How Does it Work?

What is a Stepper Motor, and How Does it Work?

When the angle or distance of motion is more important than speed and power, certain motors shine brighter, like steppers, named for the individual steps they take when control voltage is applied.


PLC Programming With Function Block Diagrams

PLC Programming With Function Block Diagrams

Function block diagram (FBD) programming is a common language for PLCs following the IEC 61131 standard. What is FBD, and how does it differ from the familiar ladder logic programs?


Creating a Low-Cost OpenPLC Pulse Timer Function Block HMI with an M5Stack Core

Creating a Low-Cost OpenPLC Pulse Timer Function Block HMI with an M5Stack Core

Triggering a machine by an external event often requires a pulse timer for OpenPLC Pulse Timer control. Here’s a brief tutorial on how an M5Stack Core can offer a simple, effective low-cost Arduino OpenPLC HMI solution.


Bringing the Heat: Precise Temperature Control Key to Printing 3D Parts in Metal

Bringing the Heat: Precise Temperature Control Key to Printing 3D Parts in Metal

Additive manufacturing includes, but is not limited to, printing parts in 3D. Creating these parts in metal presents unique challenges and requires some rather innovative additive technologies.


A Look at Additive Manufacturing and Its Potential In Production

A Look at Additive Manufacturing and Its Potential In Production

3D printers have come a long way over the years, but can we really expect to see them on the factory floor, taking the place of large machining centers? What benefits and challenges does printing offer to manufacturing?


Introduction to Network Switches for Industrial Applications

Introduction to Network Switches for Industrial Applications

Industrial network switches connect automation equipment, controllers, and other such devices. Learn about unmanaged, managed, and PoE enabled switches, as well as the differences between switches, routers, and hubs.


Reversing Structural Damage: Self-healing Materials

Reversing Structural Damage: Self-healing Materials

No matter how robust an automated control system might be, physical damage is a reality that plagues all machines. Thanks to new breakthrough materials, some failures may be prevented—or even reversed.


Robot Collision Recovery and Prevention

Robot Collision Recovery and Prevention

When a robot crashes, it needs to be put back into position. The steps in this process depends on the end user and the equipment manufacturer. Understanding why the robot crashed also helps prevent future failures.


Sine/Cosine Approximations Simplify Controller Operation

Sine/Cosine Approximations Simplify Controller Operation

Programming languages often include sine and cosine functions. They simplify programming, but consume valuable memory space and computation time. This can be overcome using simple approximations.


Does 3D Printing Continue to Drive Digital Transformation?

Does 3D Printing Continue to Drive Digital Transformation?

As digital transformation continues to rise, technologies such as 3D printing also skyrocket. What is the relationship between these terms, and how can 3D printing help manufacturers and shops on their journey toward digital transformation?


SOLIDWORKS vs. AutoCAD for Mechatronics

SOLIDWORKS vs. AutoCAD for Mechatronics

Solidworks or AutoCAD? Which software is the right fit for you and your team? Take a dive into the fundamental components of both programs and the key differences between them.


A Look Into CAM (Computer-Aided Manufacturing)

A Look Into CAM (Computer-Aided Manufacturing)

This article introduces the concept of Computer-Aided Manufacturing (CAM) and discusses some common uses for CAM for controls and automation specialists.


How 3D Printing Failures Happen in Manufacturing

How 3D Printing Failures Happen in Manufacturing

This article will consider ways companies can use a full-digital thread and real-time monitoring that might lead to a better understanding of 3D printing part failures.


3D Printing Failures in Manufacturing: Troubleshooting and Prevention

3D Printing Failures in Manufacturing: Troubleshooting and Prevention

This two-part series will look at failures in additive manufacturing, how it happens, and what might prevent it from happening.


The Role of Carbon Fiber in 3D Printing

The Role of Carbon Fiber in 3D Printing

The following will look at key factors in manufacturing carbon fiber parts and how 3D printing could address some of the materials processing challenges.


Applications of Geometric Dimensioning & Tolerancing (GD&T) and Machine Vision in Manufacturing

Applications of Geometric Dimensioning & Tolerancing (GD&T) and Machine Vision in Manufacturing

A look at how cameras are used to detect GD&T based on the resolution of the camera, and how to achieve higher tolerances by using a differential waveform.


The Future of Metal Additive Manufacturing and 3D Printing

The Future of Metal Additive Manufacturing and 3D Printing

As metal additive manufacturing companies find more ways to increase speeds and decrease costs, the innovation behind this technology is continually expanding. 


The Benefits of 3D Printing for Small Manufacturers

The Benefits of 3D Printing for Small Manufacturers

Additive manufacturing, or the more popularized term 3D printing, has become a staple for small-batch manufacturing of some products. It’s even a common sight within companies whose main product is not even a manufactured item! What makes these devices such a great choice for small manufacturing companies?


The Importance of Grounding Equipment for Safety

The Importance of Grounding Equipment for Safety

When it comes to electrical grounding, many strategies are employed to accomplish different tasks. One of the main reasons for grounding equipment is for the safety of users and equipment while maintaining strict adherence to regulations.