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Field-oriented Control (Vector Control) for Brushless DC Motors

Field-oriented Control (Vector Control) for Brushless DC Motors

Field-oriented control (FOC), also called vector control, can control 3-phase alternating current motors and brushless DC motors. Read more to learn its advantages, how it works, and its best applications.


Introduction to Industrial Sensors

Introduction to Industrial Sensors

Industrial sensors can be found in nearly every modern industrial process, regardless of complexity. Learn the history, evolution, and variety of sensors that make manufacturing the modern marvel we see today.


Inrush Current: Why Is Motor Startup Current So High?

Inrush Current: Why Is Motor Startup Current So High?

Motors consume the highest current during startup—this is a well-known fact. But logically, the slowest speed should relate to the lowest power consumption. Why, then, is inrush current so high for motors?


Addressing Common Industrial IoT Cybersecurity Risks For Control Systems

Addressing Common Industrial IoT Cybersecurity Risks For Control Systems

Addressing cybersecurity threats introduced by IIoT technology and devices can quickly seem overwhelming. However, an understanding of the risks can lead to some straightforward countermeasures.


Siemens TIA Portal and S7-1200 Tutorial 2: Analog Inputs

Siemens TIA Portal and S7-1200 Tutorial 2: Analog Inputs

Programming simple coil and contact commands is an easy matter in most PLC IDEs. Connecting and configuring analog inputs can be more challenging with various bit resolutions and conversion commands.


Understanding Controller Memory Types and Conservation

Understanding Controller Memory Types and Conservation

Insufficient controller memory can result in reduced HMI and SCADA response speed and longer scan times. Know the differences between RAM, ROM, and removable memory, and how to keep program sizes in check.


An Engineer Explains the Hexadecimal and Octal Number Systems

An Engineer Explains the Hexadecimal and Octal Number Systems

Computers understand values as long strings of binary bits, but we humans convert them to other systems for convenience. Decimal makes sense, but what about hexadecimal and the lesser-known octal systems?


Understanding Sensor Specifications

Understanding Sensor Specifications

Operating voltage, linearity, dimensions, polarity protection, range… When it comes to sensors, every situation calls for understanding these specs in detail during design, purchasing, and installation.


Introduction to Basic Three-Phase Motor Control Circuits

Introduction to Basic Three-Phase Motor Control Circuits

Large motors require a circuit to turn on and off. This may be as simple as a single on/off drum-type switch or as elaborate as a VFD unit. Learn about some common control circuit designs for typical three-phase motor requirements.


How IIoT can Benefit Maintenance Practices and Increase Overall Equipment Effectiveness

How IIoT can Benefit Maintenance Practices and Increase Overall Equipment Effectiveness

As data becomes available, maintenance can shift from being done on a rigid schedule to a more cost-effective plan of fixing as required, even turning attention to the root cause of maintenance woes.


Introduction to Single Pair Ethernet (SPE)

Introduction to Single Pair Ethernet (SPE)

Industrial Ethernet is getting a facelift, but will the industry adopt this new change? Single Pair Ethernet (SPE) offers gigabit speeds with a reduced footprint. When is it used, and where?


Understanding Power Quality, Monitoring, and Correction  

Understanding Power Quality, Monitoring, and Correction  

Power quality is an increasing concern for manufacturers all over the world as electrical equipment becomes more advanced and therefore sensitive to discrepancies in the supplied power.


Introduction to Modbus and Modbus Function Codes

Introduction to Modbus and Modbus Function Codes

Modbus is one of the oldest industrial communication protocols still in use today. Continue reading to find out how the protocol works and how to use it for monitoring and control.


Rockwell’s Studio 5000 and Analog I/O Tutorial 2

Rockwell’s Studio 5000 and Analog I/O Tutorial 2

Learn how to install and program analog modules into Rockwell’s hardware and software environments using a CompactLogix PLC and Studio 5000.


Not Just Another IIoT Article: MQTT for Pneumatic Cylinder Maintenance

Not Just Another IIoT Article: MQTT for Pneumatic Cylinder Maintenance

IIoT is a daunting topic due to ambiguous interactions of hardware and software. This article outlines the basic steps to use an MQTT broker to collect the number of cycles from a pneumatic cylinder for PM software.


How To Know When Predictive Maintenance Isn’t An Ideal Solution

How To Know When Predictive Maintenance Isn’t An Ideal Solution

To know if predictive maintenance is the right strategy, it might help to first recognize if it isn’t. Here are some indicators that your organization should improve before implementing predictive maintenance.


Count Up (CTU) Instructions on an Arduino OpenPLC Simulator

Count Up (CTU) Instructions on an Arduino OpenPLC Simulator

DC motors are an old technology still commonly used in industry. This hands-on article shows how to implement a Count Up (CTU) counter on an Arduino OpenPLC Simulator to control a low-voltage DC motor.


Intro to PLC Programming with Rockwell’s Studio 5000 and CompactLogix

Intro to PLC Programming with Rockwell’s Studio 5000 and CompactLogix

Rockwell Automation is known for being one of the most popular PLC brands, supported by many compatible devices. Learn the basics of getting started with a CompactLogix project in the Studio 5000 environment.


Safety Devices - The When, How, and Why

Safety Devices - The When, How, and Why

Machine safety design can be a daunting task with all the different safety devices on the market today. Choosing the correct device for your design can be made easier by understanding when to use the proper device.


Comparing Parallel Circuits: Practical vs Theoretical Electrical Systems

Comparing Parallel Circuits: Practical vs Theoretical Electrical Systems

We are taught that parallel circuits maintain equal voltage across all branch resistors, equally sharing the source voltage. But reality is often far from ideal, and individual devices certainly impact the rest of the circuit.