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Creating a Low-Cost OpenPLC Pulse Timer Function Block HMI with an M5Stack Core

Creating a Low-Cost OpenPLC Pulse Timer Function Block HMI with an M5Stack Core

Triggering a machine by an external event often requires a pulse timer for OpenPLC Pulse Timer control. Here’s a brief tutorial on how an M5Stack Core can offer a simple, effective low-cost Arduino OpenPLC HMI solution.


Beginner’s Guide to Programmable Encoders

Beginner’s Guide to Programmable Encoders

Programmable encoders provide engineers real flexibility to adjust process parameters. From operating theory to programming methods, here’s everything you need to know to begin leveraging these handy devices.


Bringing the Heat: Precise Temperature Control Key to Printing 3D Parts in Metal

Bringing the Heat: Precise Temperature Control Key to Printing 3D Parts in Metal

Additive manufacturing includes, but is not limited to, printing parts in 3D. Creating these parts in metal presents unique challenges and requires some rather innovative additive technologies.


Examples of Analog Signals in Control Systems

Examples of Analog Signals in Control Systems

Many articles address the wiring and implementation of analog control signals, but where are they used, and what might make them a better (or perhaps worse) decision than digital input/output devices?


Potential Problems Arising from Misuse of Motor Phase Wiring

Potential Problems Arising from Misuse of Motor Phase Wiring

Using the right motor for the right task is critical - but what happens if the motor is connected to the wrong supply? It is never recommended, but important to quickly understand symptoms of incorrect wiring.


Virtual LAN for IT/OT Nodes in Industrial Control Systems

Virtual LAN for IT/OT Nodes in Industrial Control Systems

Virtual networks can connect or isolate various local control networks through configuration of a managed switch. Why would we use VLANs, and how can you segment a network switch to create a VLAN?


Understanding Robotic Force Compensators and Compliance End Effectors

Understanding Robotic Force Compensators and Compliance End Effectors

Force compensators and force compliance end effectors can expand the capabilities of traditional robotics to reach into difficult processes, ranging from grinding and alignment to precision measurement.


Going Against the Flow | Reversing Single-phase Industrial Motors

Going Against the Flow | Reversing Single-phase Industrial Motors

Three-phase motors are a backbone of the modern industrial control landscape. But plenty of applications still rely on single-phase motors. Can these types of motors be reversed, and if so, how?


Understanding Wire Color Codes for Industrial Electrical Applications

Understanding Wire Color Codes for Industrial Electrical Applications

Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean?


The Mechanic’s View of Control: Belt Drives

The Mechanic’s View of Control: Belt Drives

Rubber belts have lived under the hood of nearly every car since they first took to the streets, but they also transmit power through all kinds of industrial machine drives as well.


Vibration Sensors For Use In Condition Monitoring

Vibration Sensors For Use In Condition Monitoring

Vibration sensors measure the mechanical vibration of an object, making it possible to monitor machines for early signs of failure to prevent costly and dangerous breakdowns.


Measuring the Force of Rotation: Torque Sensors

Measuring the Force of Rotation: Torque Sensors

Understanding torque is a key method of preventing damage to machines and ensuring a long lifespan. We have all heard of torque, but what is it, and how is it measured in automated systems?


Testing the Limits: Capabilities of the Limit Switch

Testing the Limits: Capabilities of the Limit Switch

Limit switches are electromechanical devices that open or close contacts when external pressure is applied to an actuator. This solves a simple problem faced by motion devices: limiting movement


Understanding Microelectromechanical System (MEMS) Sensors

Understanding Microelectromechanical System (MEMS) Sensors

MEMS sensors enable the creation of highly sensitive, compact, and low-power devices for measuring quantities like acceleration, magnetic fields, pressure, and more, and are found in automotive safety systems, navigation, and environmental monitoring.


The Mechanic’s View of Control: Types of Gear Drives

The Mechanic’s View of Control: Types of Gear Drives

Although electrical systems often receive the highest praise for advancement, precision, and technological innovation, the world would be stuck without mechanical power delivery systems like gear drives.


A Look at Additive Manufacturing and Its Potential In Production

A Look at Additive Manufacturing and Its Potential In Production

3D printers have come a long way over the years, but can we really expect to see them on the factory floor, taking the place of large machining centers? What benefits and challenges does printing offer to manufacturing?


Field-oriented Control (Vector Control) for Brushless DC Motors

Field-oriented Control (Vector Control) for Brushless DC Motors

Field-oriented control (FOC), also called vector control, can control 3-phase alternating current motors and brushless DC motors. Read more to learn its advantages, how it works, and its best applications.


Introduction to Basic Three-Phase Motor Control Circuits

Introduction to Basic Three-Phase Motor Control Circuits

Large motors require a circuit to turn on and off. This may be as simple as a single on/off drum-type switch or as elaborate as a VFD unit. Learn about some common control circuit designs for typical three-phase motor requirements.


Introduction to Single Pair Ethernet (SPE)

Introduction to Single Pair Ethernet (SPE)

Industrial Ethernet is getting a facelift, but will the industry adopt this new change? Single Pair Ethernet (SPE) offers gigabit speeds with a reduced footprint. When is it used, and where?


Count Up (CTU) Instructions on an Arduino OpenPLC Simulator

Count Up (CTU) Instructions on an Arduino OpenPLC Simulator

DC motors are an old technology still commonly used in industry. This hands-on article shows how to implement a Count Up (CTU) counter on an Arduino OpenPLC Simulator to control a low-voltage DC motor.