Knowing what kind of control system to use: that’s a question that must be answered before setting up the factory floor. Why would someone choose pneumatic…
Knowing what kind of control system to use: that’s a question that must be answered before setting up the factory floor. Why would someone choose pneumatic over electrical controls?
Within motors, two very different types of resistance are evident. The resistance of the windings is measured with a…
Within motors, two very different types of resistance are evident. The resistance of the windings is measured with a normal multimeter. But what is insulation resistance, and how is it measured?
In order to trace control system problems to the core, the ability to read and interpret various resources, from…
In order to trace control system problems to the core, the ability to read and interpret various resources, from facility-level diagrams to machine-level wiring layouts, is critical.
Controlling the startup of a motor not only reduces the wear on the motor, but eases the burden on the electrical supply,…
Controlling the startup of a motor not only reduces the wear on the motor, but eases the burden on the electrical supply, reducing infrastructure demands and the running cost of industrial loads.
We conclude the data flow project with the step of developing a business intelligence dashboard to present machine data,…
We conclude the data flow project with the step of developing a business intelligence dashboard to present machine data, at a reliable schedule, to a leadership or maintenance team.
Digital controls like VFDs and soft starts have advantages by elongating start time, but simple strategies for starting…
Digital controls like VFDs and soft starts have advantages by elongating start time, but simple strategies for starting motors with a reduced current draw, like star-delta (or wye-delta) are common.
It’s important to consider your PLC tag naming convention when using different styles. Learn when and why you might…
It’s important to consider your PLC tag naming convention when using different styles. Learn when and why you might even use more than one, depending on the circumstances and scope of your project.
We depend on circuit breakers all the time, even when you have a day off or work from home. These overcurrent protection…
We depend on circuit breakers all the time, even when you have a day off or work from home. These overcurrent protection devices keep machines running safely, reducing the risk of fires and arcing.
Rockwell Automation’s Allen-Bradley control hardware catalog has long included many series that start with 17xx, but…
Rockwell Automation’s Allen-Bradley control hardware catalog has long included many series that start with 17xx, but what are these lineups, and what function do they serve?
When we need to change the speed of an industrial motor, whether to control a process or save energy costs, we turn to…
When we need to change the speed of an industrial motor, whether to control a process or save energy costs, we turn to the variable frequency drive, better known simply as a VFD.
In this article, we will explore real-world considerations for strain gauge performance and typical applications. We’ll…
In this article, we will explore real-world considerations for strain gauge performance and typical applications. We’ll be talking about foil and wire strain gauges, but ignoring semiconductors.
To transfer data from a local spreadsheet to a database to create visual dashboards, we must now define the outbound…
To transfer data from a local spreadsheet to a database to create visual dashboards, we must now define the outbound integration to the PostgreSQL database through the mage.ai editor.
Some terminology, like 'normally open' and 'normally closed' switch contacts, is common throughout industry but can still…
Some terminology, like 'normally open' and 'normally closed' switch contacts, is common throughout industry but can still be confusing, misleading, or even hazardous if not properly understood.
In this article, we will explore the inbound integration to the mage.ai pipeline, connecting to the spreadsheet data…
In this article, we will explore the inbound integration to the mage.ai pipeline, connecting to the spreadsheet data source using the Google Sheets API through a JSON credentials file.
Data pipelines are software services that progress the data from source to storage, hopefully without too much…
Data pipelines are software services that progress the data from source to storage, hopefully without too much programming complexity. In this article, we begin by initializing the mage.ai software.
Pressures are always rising and falling in fluid systems. Sometimes the changes are extreme and lead to damage. What…
Pressures are always rising and falling in fluid systems. Sometimes the changes are extreme and lead to damage. What causes problematic pressure changes, and how can you trace them to their source?
Machine downtime can be very stressful for everybody involved. Next time you face a challenging system failure, try some…
Machine downtime can be very stressful for everybody involved. Next time you face a challenging system failure, try some of these LED troubleshooting techniques to reduce stress.
All of modern industry relies on data. In the first installment of a series showcasing the importance of industrial data…
All of modern industry relies on data. In the first installment of a series showcasing the importance of industrial data movement, we explain the challenge of data flow and build a fault list.
As we approach the conclusion of this IIoT project, we’ll explore the integration of the Mosquitto MQTT broker,…
As we approach the conclusion of this IIoT project, we’ll explore the integration of the Mosquitto MQTT broker, Node-RED, and InfluxDB, leaving only the data dashboard setup for the final step.
Rebooting industrial controllers and computers incurs costs, not only from the downtime but also from cascading effects…
Rebooting industrial controllers and computers incurs costs, not only from the downtime but also from cascading effects of communication with up/downstream controllers. How can this downtime be managed?