Programming simple coil and contact commands is an easy matter in most PLC IDEs. Connecting and configuring analog inputs can be more challenging with various…
Programming simple coil and contact commands is an easy matter in most PLC IDEs. Connecting and configuring analog inputs can be more challenging with various bit resolutions and conversion commands.
Insufficient controller memory can result in reduced HMI and SCADA response speed and longer scan times. Know the…
Insufficient controller memory can result in reduced HMI and SCADA response speed and longer scan times. Know the differences between RAM, ROM, and removable memory, and how to keep program sizes in check.
Computers understand values as long strings of binary bits, but we humans convert them to other systems for convenience.…
Computers understand values as long strings of binary bits, but we humans convert them to other systems for convenience. Decimal makes sense, but what about hexadecimal and the lesser-known octal systems?
Large motors require a circuit to turn on and off. This may be as simple as a single on/off drum-type switch or as…
Large motors require a circuit to turn on and off. This may be as simple as a single on/off drum-type switch or as elaborate as a VFD unit. Learn about some common control circuit designs for typical three-phase motor requirements.
Power quality is an increasing concern for manufacturers all over the world as electrical equipment becomes more advanced…
Power quality is an increasing concern for manufacturers all over the world as electrical equipment becomes more advanced and therefore sensitive to discrepancies in the supplied power.
Modbus is one of the oldest industrial communication protocols still in use today. Continue reading to find out how the…
Modbus is one of the oldest industrial communication protocols still in use today. Continue reading to find out how the protocol works and how to use it for monitoring and control.
To know if predictive maintenance is the right strategy, it might help to first recognize if it isn’t. Here are some…
To know if predictive maintenance is the right strategy, it might help to first recognize if it isn’t. Here are some indicators that your organization should improve before implementing predictive maintenance.
DC motors are an old technology still commonly used in industry. This hands-on article shows how to implement a Count Up…
DC motors are an old technology still commonly used in industry. This hands-on article shows how to implement a Count Up (CTU) counter on an Arduino OpenPLC Simulator to control a low-voltage DC motor.
Rockwell Automation is known for being one of the most popular PLC brands, supported by many compatible devices. Learn…
Rockwell Automation is known for being one of the most popular PLC brands, supported by many compatible devices. Learn the basics of getting started with a CompactLogix project in the Studio 5000 environment.
Machine safety design can be a daunting task with all the different safety devices on the market today. Choosing the…
Machine safety design can be a daunting task with all the different safety devices on the market today. Choosing the correct device for your design can be made easier by understanding when to use the proper device.
Industrial network switches connect automation equipment, controllers, and other such devices. Learn about unmanaged,…
Industrial network switches connect automation equipment, controllers, and other such devices. Learn about unmanaged, managed, and PoE enabled switches, as well as the differences between switches, routers, and hubs.
Memory for data is among the most pressing challenges to Industry 4.0. Given the evolving nature of Industry 4.0 and…
Memory for data is among the most pressing challenges to Industry 4.0. Given the evolving nature of Industry 4.0 and associated memory solutions, however, some memory-based trends are becoming apparent.
Designing a system with motor motion always includes a consideration of safety. Incorporating safety contactors might be…
Designing a system with motor motion always includes a consideration of safety. Incorporating safety contactors might be the correct prevention to protect equipment and users but may add additional challenges.
Previously, we described how to use the new Arduino PLC IDE to control discrete devices. This tutorial will describe how…
Previously, we described how to use the new Arduino PLC IDE to control discrete devices. This tutorial will describe how to connect various peripheral equipment (VFD and robot) using analog inputs and outputs.
Linear and switch-mode power supplies provide direct current to power control components and electrical devices. Learn…
Linear and switch-mode power supplies provide direct current to power control components and electrical devices. Learn about the differences between the two power supplies and which one is best for your control system.
Many control product manufacturers offer these downloadable ‘EDS files’ for peripheral equipment, but what exactly is…
Many control product manufacturers offer these downloadable ‘EDS files’ for peripheral equipment, but what exactly is an EDS, and how can they aid in the development of a project?
Following the release of the official Arduino PLC IDE, this tutorial will introduce programming and understanding of the…
Following the release of the official Arduino PLC IDE, this tutorial will introduce programming and understanding of the function blocks common to all IEC 61131 languages, starting with bit commands, timers, and counters.
Learn how to make complex calculations for validating data easily with the STD instruction, and learn how to display…
Learn how to make complex calculations for validating data easily with the STD instruction, and learn how to display array sizes programmatically with the SIZE instruction.
Learn how to streamline your ladder logic by searching and sorting arrays with the FSC and SRT instructions in the…
Learn how to streamline your ladder logic by searching and sorting arrays with the FSC and SRT instructions in the Rockwell (Allen-Bradley) Studio 5000 programming software.
Connecting a new motor without knowing the phase rotation of the electrical supply can cause damage to expensive…
Connecting a new motor without knowing the phase rotation of the electrical supply can cause damage to expensive equipment. By using a 3-phase rotation meter, you can save yourself time and money.