Controlling the startup of a motor not only reduces the wear on the motor, but eases the burden on the electrical supply, reducing infrastructure demands and the…
Controlling the startup of a motor not only reduces the wear on the motor, but eases the burden on the electrical supply, reducing infrastructure demands and the running cost of industrial loads.
Digital controls like VFDs and soft starts have advantages by elongating start time, but simple strategies for starting…
Digital controls like VFDs and soft starts have advantages by elongating start time, but simple strategies for starting motors with a reduced current draw, like star-delta (or wye-delta) are common.
It’s important to consider your PLC tag naming convention when using different styles. Learn when and why you might…
It’s important to consider your PLC tag naming convention when using different styles. Learn when and why you might even use more than one, depending on the circumstances and scope of your project.
We depend on circuit breakers all the time, even when you have a day off or work from home. These overcurrent protection…
We depend on circuit breakers all the time, even when you have a day off or work from home. These overcurrent protection devices keep machines running safely, reducing the risk of fires and arcing.
Rockwell Automation’s Allen-Bradley control hardware catalog has long included many series that start with 17xx, but…
Rockwell Automation’s Allen-Bradley control hardware catalog has long included many series that start with 17xx, but what are these lineups, and what function do they serve?
When we need to change the speed of an industrial motor, whether to control a process or save energy costs, we turn to…
When we need to change the speed of an industrial motor, whether to control a process or save energy costs, we turn to the variable frequency drive, better known simply as a VFD.
In this article, we will explore real-world considerations for strain gauge performance and typical applications. We’ll…
In this article, we will explore real-world considerations for strain gauge performance and typical applications. We’ll be talking about foil and wire strain gauges, but ignoring semiconductors.
Some terminology, like 'normally open' and 'normally closed' switch contacts, is common throughout industry but can still…
Some terminology, like 'normally open' and 'normally closed' switch contacts, is common throughout industry but can still be confusing, misleading, or even hazardous if not properly understood.
Data pipelines are software services that progress the data from source to storage, hopefully without too much…
Data pipelines are software services that progress the data from source to storage, hopefully without too much programming complexity. In this article, we begin by initializing the mage.ai software.
Pressures are always rising and falling in fluid systems. Sometimes the changes are extreme and lead to damage. What…
Pressures are always rising and falling in fluid systems. Sometimes the changes are extreme and lead to damage. What causes problematic pressure changes, and how can you trace them to their source?
There are two types of winding designs inside three-phase industrial motors: Wye and Delta. Although the motors and…
There are two types of winding designs inside three-phase industrial motors: Wye and Delta. Although the motors and connections look similar on the outside, this article discusses the internal construction for Delta wound motors.
An overview of HMI data types, input controls, output indicators, and message functions, the building blocks used to…
An overview of HMI data types, input controls, output indicators, and message functions, the building blocks used to construct informative and appealing HMI applications.
Have you ever needed to know the temperature, pressure, flow, or other measurement on location, but the readout is way…
Have you ever needed to know the temperature, pressure, flow, or other measurement on location, but the readout is way off in the control room? Here’s an easy way to add a readout in the field.
A PLC can be placed in Run or Stop, or occasionally Program mode, usually through physical or virtual methods. But what…
A PLC can be placed in Run or Stop, or occasionally Program mode, usually through physical or virtual methods. But what do these modes mean, and when should they be used?
Function block diagram (FBD) programming is a common language for PLCs following the IEC 61131 standard. What is FBD, and…
Function block diagram (FBD) programming is a common language for PLCs following the IEC 61131 standard. What is FBD, and how does it differ from the familiar ladder logic programs?
Whether working with measurement tools or process controllers, it is important to recognize faulty display values and the…
Whether working with measurement tools or process controllers, it is important to recognize faulty display values and the best ways to fix them.
Understanding the building blocks of s-domain analysis and magnitude response theory can go a long way in helping…
Understanding the building blocks of s-domain analysis and magnitude response theory can go a long way in helping engineers predict how and why some system design choices are made over others.
User-defined data types (UDTs) are a powerful and useful tool when applied to their full advantage. However, misused,…
User-defined data types (UDTs) are a powerful and useful tool when applied to their full advantage. However, misused, they can become problematic and introduce roadblocks to troubleshooting and upgrading PLC programs.
Programmable encoders provide engineers real flexibility to adjust process parameters. From operating theory to…
Programmable encoders provide engineers real flexibility to adjust process parameters. From operating theory to programming methods, here’s everything you need to know to begin leveraging these handy devices.
Driving motors is one of the most fundamental automation tasks, but understanding and selecting the proper motor soft…
Driving motors is one of the most fundamental automation tasks, but understanding and selecting the proper motor soft starter for your application may require more investigation than you thought.