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Industrial and Robotic Connectors: Choosing Suitable Contacts for Cable Connections

Industrial and Robotic Connectors: Choosing Suitable Contacts for Cable Connections

Selecting a suitable electrical connector is a process that is based on how you will terminate it to the system. This article provides advice on how to make the right contact selection for your industrial or robotic system.


Methods and Algorithms in Error Checking for Serial Communications

Methods and Algorithms in Error Checking for Serial Communications

Errors in communications often manifest as a result of electrical noise interrupting the data during the transmission process, leading to various methods for determining whether received data has been damaged.


Connectors Used in Industrial and Robotic Cable Termination

Connectors Used in Industrial and Robotic Cable Termination

Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved in automation applications for cable-to-cable or cable-to-device termination.


Three-Phase Transformers: Applications and Connection Configuration

Three-Phase Transformers: Applications and Connection Configuration

Transformer types can vary from small instruments to large power distribution systems. 3-phase systems require transformers that employ the same wye and delta arrangements common to industrial motors.


Back to the Basics: Understanding Industrial Buttons and Switches

Back to the Basics: Understanding Industrial Buttons and Switches

This article features an in-depth discussion of the various options for buttons and switches, including function, styles, shapes, and illumination options for all kinds of control panel inputs.


Joystick Controls: How Do You Use Them For Automated Systems?

Joystick Controls: How Do You Use Them For Automated Systems?

We usually think of joysticks in terms of video game controllers, but they exist in all kinds of industrial systems: heavy equipment, overhead cranes, and even some robotic controls. But how do they work?


Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to heat or cool the system as needed. Simulate a temp controller with low-cost components!


Understanding Wire Color Codes for Industrial Electrical Applications

Understanding Wire Color Codes for Industrial Electrical Applications

Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean?


Testing the Limits: Capabilities of the Limit Switch

Testing the Limits: Capabilities of the Limit Switch

Limit switches are electromechanical devices that open or close contacts when external pressure is applied to an actuator. This solves a simple problem faced by motion devices: limiting movement


Understanding the OPC Unified Architecture (OPC UA) Protocol

Understanding the OPC Unified Architecture (OPC UA) Protocol

Learn about the history, framework, and current uses of the Open Platform Communications United Architecture (OPC UA) communication protocol in industrial automation.


Fundamentals of Grounding in Industrial Automation and Control Systems

Fundamentals of Grounding in Industrial Automation and Control Systems

The subject of grounding in electronics is broad and complex, spanning across a variety of functions and objectives. In this article, we will investigate the applications and regulation of grounding in control systems on a fundamental level.


Field-oriented Control (Vector Control) for Brushless DC Motors

Field-oriented Control (Vector Control) for Brushless DC Motors

Field-oriented control (FOC), also called vector control, can control 3-phase alternating current motors and brushless DC motors. Read more to learn its advantages, how it works, and its best applications.


Introduction to Basic Three-Phase Motor Control Circuits

Introduction to Basic Three-Phase Motor Control Circuits

Large motors require a circuit to turn on and off. This may be as simple as a single on/off drum-type switch or as elaborate as a VFD unit. Learn about some common control circuit designs for typical three-phase motor requirements.


Combatting the Effects of EMI with EMC Design Principles for Electrical Panels

Combatting the Effects of EMI with EMC Design Principles for Electrical Panels

EMC-compliant panels are an excellent first step in reducing electromagnetic interference from industrial control systems. Learn about some features of electromagnetic compatibility in panels.


Comparing Voltage: When to Ground a Floating Power Supply

Comparing Voltage: When to Ground a Floating Power Supply

The choice to ground or float a power supply is not always clear in the NEC. This article explains floating or fixing a DC supply with respect to ground and how circuits can be functionally constructed both ways.


Electrical Symbols and What They Mean to Controls Engineers

Electrical Symbols and What They Mean to Controls Engineers

Using symbols instead of text provides a fast and effective way to describe an electrical system. Learn about the what, when, where, and why of commonly used electrical symbols from the perspective of a controls engineer.


Safety Devices - The When, How, and Why

Safety Devices - The When, How, and Why

Machine safety design can be a daunting task with all the different safety devices on the market today. Choosing the correct device for your design can be made easier by understanding when to use the proper device.


Comparing Parallel Circuits: Practical vs Theoretical Electrical Systems

Comparing Parallel Circuits: Practical vs Theoretical Electrical Systems

We are taught that parallel circuits maintain equal voltage across all branch resistors, equally sharing the source voltage. But reality is often far from ideal, and individual devices certainly impact the rest of the circuit.


What’s the Difference Between a Safety Contactor and a General Purpose Contactor?

What’s the Difference Between a Safety Contactor and a General Purpose Contactor?

Designing a system with motor motion always includes a consideration of safety. Incorporating safety contactors might be the correct prevention to protect equipment and users but may add additional challenges.


An Introduction to Types of Closed-loop Motor Control

An Introduction to Types of Closed-loop Motor Control

Closed-loop motor control is a control system used to regulate the output of a motor. Learn about the four common types of closed-loop motor control systems to understand each one’s inner-workings and applications.