Measuring time delays between equipment events predates digital control systems. What are the types of timers, and how did they work before the advent of PLCs?…
Measuring time delays between equipment events predates digital control systems. What are the types of timers, and how did they work before the advent of PLCs? And how do PLCs continue the tradition?
I could run down to the local box store or internet marketplace and buy a 5-port switch for less than 20 dollars, or…
I could run down to the local box store or internet marketplace and buy a 5-port switch for less than 20 dollars, or invest in an industrial switch for hundreds. Why would I choose the industrial switch?
Errors in communications often manifest as a result of electrical noise interrupting the data during the transmission…
Errors in communications often manifest as a result of electrical noise interrupting the data during the transmission process, leading to various methods for determining whether received data has been damaged.
Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved…
Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved in automation applications for cable-to-cable or cable-to-device termination.
This article features an in-depth discussion of the various options for buttons and switches, including function, styles,…
This article features an in-depth discussion of the various options for buttons and switches, including function, styles, shapes, and illumination options for all kinds of control panel inputs.
We usually think of joysticks in terms of video game controllers, but they exist in all kinds of industrial systems:…
We usually think of joysticks in terms of video game controllers, but they exist in all kinds of industrial systems: heavy equipment, overhead cranes, and even some robotic controls. But how do they work?
Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated…
Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean?
Large motors require a circuit to turn on and off. This may be as simple as a single on/off drum-type switch or as…
Large motors require a circuit to turn on and off. This may be as simple as a single on/off drum-type switch or as elaborate as a VFD unit. Learn about some common control circuit designs for typical three-phase motor requirements.
EMC-compliant panels are an excellent first step in reducing electromagnetic interference from industrial control…
EMC-compliant panels are an excellent first step in reducing electromagnetic interference from industrial control systems. Learn about some features of electromagnetic compatibility in panels.
We are taught that parallel circuits maintain equal voltage across all branch resistors, equally sharing the source…
We are taught that parallel circuits maintain equal voltage across all branch resistors, equally sharing the source voltage. But reality is often far from ideal, and individual devices certainly impact the rest of the circuit.
Designing a system with motor motion always includes a consideration of safety. Incorporating safety contactors might be…
Designing a system with motor motion always includes a consideration of safety. Incorporating safety contactors might be the correct prevention to protect equipment and users but may add additional challenges.
Despite the many overlaps, PLCs and RTUs are two different devices, each with specific suitable applications.
Despite the many overlaps, PLCs and RTUs are two different devices, each with specific suitable applications.
Nearly every electronic product depends on the unity of electrical components and PCBs with physical enclosures and…
Nearly every electronic product depends on the unity of electrical components and PCBs with physical enclosures and parts. Learn how Autodesk’s Fusion 360 offers a complete solution for electromechanical integration and design.
Industrial control panels are at the heart of control systems. Learn about the standards and regulations that dictate…
Industrial control panels are at the heart of control systems. Learn about the standards and regulations that dictate industrial control panel design for safety and efficiency, including NFPA 70, UL 60947-4-1, and NFPA 79.
Whether open or closed, industry standard or built for tough environments, or modular or customized, it is important to…
Whether open or closed, industry standard or built for tough environments, or modular or customized, it is important to follow a set of repeatable tasks when designing industrial control panels for efficiency and safety.
Any machine can become a source of elevated temperature, even under regular operation. We cannot assume that temperature…
Any machine can become a source of elevated temperature, even under regular operation. We cannot assume that temperature problems occur only based on climate conditions, and mitigation steps must be employed.
When selecting the right module for the right load, be sure to understand how the load resistance will affect the voltage…
When selecting the right module for the right load, be sure to understand how the load resistance will affect the voltage and current of the output module terminals.
Learn about the common applications, programming procedures, and safety protocols of collaborative robot work cells,…
Learn about the common applications, programming procedures, and safety protocols of collaborative robot work cells, which are often simpler and less expensive than industrial robot work cells.
Centralized control systems are often seen as outdated compared to decentralized systems; however, both have their…
Centralized control systems are often seen as outdated compared to decentralized systems; however, both have their advantages and disadvantages when it comes to choosing which one to use in manufacturing.
The CTRL F3 series reviews field studies and failures in the field focused on control fails, fixes, and facts. This…
The CTRL F3 series reviews field studies and failures in the field focused on control fails, fixes, and facts. This article covers an explosion at an industrial sawmill.