Errors in communications often manifest as a result of electrical noise interrupting the data during the transmission process, leading to various methods for…
Errors in communications often manifest as a result of electrical noise interrupting the data during the transmission process, leading to various methods for determining whether received data has been damaged.
Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved…
Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved in automation applications for cable-to-cable or cable-to-device termination.
Transformer types can vary from small instruments to large power distribution systems. 3-phase systems require…
Transformer types can vary from small instruments to large power distribution systems. 3-phase systems require transformers that employ the same wye and delta arrangements common to industrial motors.
This article features an in-depth discussion of the various options for buttons and switches, including function, styles,…
This article features an in-depth discussion of the various options for buttons and switches, including function, styles, shapes, and illumination options for all kinds of control panel inputs.
We usually think of joysticks in terms of video game controllers, but they exist in all kinds of industrial systems:…
We usually think of joysticks in terms of video game controllers, but they exist in all kinds of industrial systems: heavy equipment, overhead cranes, and even some robotic controls. But how do they work?
Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated…
Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean?
Large motors require a circuit to turn on and off. This may be as simple as a single on/off drum-type switch or as…
Large motors require a circuit to turn on and off. This may be as simple as a single on/off drum-type switch or as elaborate as a VFD unit. Learn about some common control circuit designs for typical three-phase motor requirements.
We are taught that parallel circuits maintain equal voltage across all branch resistors, equally sharing the source…
We are taught that parallel circuits maintain equal voltage across all branch resistors, equally sharing the source voltage. But reality is often far from ideal, and individual devices certainly impact the rest of the circuit.
Despite the many overlaps, PLCs and RTUs are two different devices, each with specific suitable applications.
Despite the many overlaps, PLCs and RTUs are two different devices, each with specific suitable applications.
Learn how one small farm in a rural community is upgrading production with advanced technology in several ways to…
Learn how one small farm in a rural community is upgrading production with advanced technology in several ways to overcome staff shortages, product demand, and regulatory compliance.
Industrial control panels are at the heart of control systems. Learn about the standards and regulations that dictate…
Industrial control panels are at the heart of control systems. Learn about the standards and regulations that dictate industrial control panel design for safety and efficiency, including NFPA 70, UL 60947-4-1, and NFPA 79.
Whether open or closed, industry standard or built for tough environments, or modular or customized, it is important to…
Whether open or closed, industry standard or built for tough environments, or modular or customized, it is important to follow a set of repeatable tasks when designing industrial control panels for efficiency and safety.
Any machine can become a source of elevated temperature, even under regular operation. We cannot assume that temperature…
Any machine can become a source of elevated temperature, even under regular operation. We cannot assume that temperature problems occur only based on climate conditions, and mitigation steps must be employed.
Learn about the common applications, programming procedures, and safety protocols of collaborative robot work cells,…
Learn about the common applications, programming procedures, and safety protocols of collaborative robot work cells, which are often simpler and less expensive than industrial robot work cells.
The CTRL F3 series reviews field studies and failures in the field focused on control fails, fixes, and facts. This…
The CTRL F3 series reviews field studies and failures in the field focused on control fails, fixes, and facts. This article covers an explosion at an industrial sawmill.
DC voltage systems exist to provide controllers and field devices with stable power, but it is not always clear when…
DC voltage systems exist to provide controllers and field devices with stable power, but it is not always clear when these systems should be bonded with the earth ground of the AC line voltage supply.
Power supplies tend to get a reputation as one of the most important power considerations of a DC control circuit - but…
Power supplies tend to get a reputation as one of the most important power considerations of a DC control circuit - but we can’t ignore other key players: power filters, converters, and backup power modules.
Large DC and AC motor drives often provide terminals for installing a braking resistor. What are these resistors, and how…
Large DC and AC motor drives often provide terminals for installing a braking resistor. What are these resistors, and how do they slow down a machine? What hazards and cautions must be considered?
Redundancy and safety are often seen together in industrial safety systems. Safety relays monitor emergency devices to…
Redundancy and safety are often seen together in industrial safety systems. Safety relays monitor emergency devices to switch contacts based on status - but what makes them different from normal relays?
Before digital control systems, responses were fairly slow. Push a button, and a motor contactor engaged. These days, the…
Before digital control systems, responses were fairly slow. Push a button, and a motor contactor engaged. These days, the speed of computers introduces some new challenges but brings solutions as well.