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A Polarizing Discussion: Using Diodes The Right Way Around

A Polarizing Discussion: Using Diodes The Right Way Around

Some devices, like switches, are non-polar; you can connect them in either direction. What makes diodes so special, and how can you tell the right way from the wrong way?


Reversing the Rotation of an Industrial 3-Phase Motor

Reversing the Rotation of an Industrial 3-Phase Motor

Many online sources explain how to reverse a 3-phase motor; this article will discuss the electrical principles that define why it works and how the phase relationships determine the rotation direction.


Using Structured Text in OpenPLC | Warning Simulator Tutorial

Using Structured Text in OpenPLC | Warning Simulator Tutorial

With a C++ extension, monitoring of status and warning messages can easily be displayed with OpenPLC. Arduino PLC variables can then be observed using a serial terminal or monitor.


Design a GRAFCET-Controlled Pneumatic System in FluidSIM

Design a GRAFCET-Controlled Pneumatic System in FluidSIM

Learn how to use Festo's FluidSIM software to design and simulate a pneumatic cylinder extension system using GRAFCET as the control method.


Shocking Solutions: Safeguarding Your Devices from Electrical Faults

Shocking Solutions: Safeguarding Your Devices from Electrical Faults

Protection against faults is crucial for any electrical system. This article examines various protective devices, highlighting their roles and best use cases to ensure system integrity and longevity.


Electro-Pneumatic Circuit Creation and Simulation Using FluidSIM

Electro-Pneumatic Circuit Creation and Simulation Using FluidSIM

Learn how to use Festo’s FluidSIM software to design and simulate electro-pneumatic systems, featuring a reciprocating actuator example using solenoid valves and limit sensors.


The Beginner’s Guide to Automation: Adding Control to the System

The Beginner’s Guide to Automation: Adding Control to the System

Every automated cell requires a ‘brain’ in order to achieve the required tasks. How do you determine the necessary I/O, communication protocols, and processor necessary for controlling your system?


Understanding Sensors with Timer Functions: Applications and Advantages

Understanding Sensors with Timer Functions: Applications and Advantages

Sensors with timer functions advance modern automation systems, enhancing the precision and flexibility of in-process controls to ease the strict requirement for an external, clock-based logic CPU.


Converting DC to AC: Basic Principles of Inverters

Converting DC to AC: Basic Principles of Inverters

This article investigates the basic principles of inverters, different types of DC-to-AC conversion, and common applications for generating AC voltage in manufacturing.


Too Much Current! Breaker Curves and Overload Trip Classes

Too Much Current! Breaker Curves and Overload Trip Classes

We know what a circuit breaker is meant to do: stop the flow of electricity in case of a fault or failure. But just like fuses, breakers and overloads respond differently depending on the load.


How to Wire Motor Starters and Contactors

How to Wire Motor Starters and Contactors

This article investigates the basic components and wiring conventions for common three-phase motor starter configurations, including direct online, reversing, and star-delta.


Motor Starter Wiring Infographic

Motor Starter Wiring Infographic

Complete wiring guide for 3-phase motor starters with and without overload (OL) relays.


What is a Safety PLC?

What is a Safety PLC?

This article investigates the basic qualities that make up a safety PLC, what distinguishes a safety PLC from a standard model, and the reasons for which a safety PLC may be critical.


Relays, Relays, and More Relays: 7 Kinds of Industrial Relays

Relays, Relays, and More Relays: 7 Kinds of Industrial Relays

Have you ever heard of a relay? Of course you have. There are many different kinds, plus hundreds of different trade lingo names. What are some of the most common, and how do we use them?


Teardown: What’s Inside a Solenoid-Controlled Safety Interlock?

Teardown: What’s Inside a Solenoid-Controlled Safety Interlock?

Safety devices have two main purposes, both of them meant for (you guessed it) safety. They protect both machine and operator from harm. But what’s inside, and how do these switches work?


Electrical Drawings, Schematics, and Wiring Diagrams: How to Read Them

Electrical Drawings, Schematics, and Wiring Diagrams: How to Read Them

In order to trace control system problems to the core, the ability to read and interpret various resources, from facility-level diagrams to machine-level wiring layouts, is critical.


PLC and I/O Module Wiring Diagram Infographic

PLC and I/O Module Wiring Diagram Infographic

A complete diagram for wiring nearly any kind of discrete I/O module, including digital, AC, or relay, including both sourcing and sinking varieties.


What is a Fuse? The Skinny On Overcurrent Protection

What is a Fuse? The Skinny On Overcurrent Protection

Protecting equipment and personnel from overcurrent dangers, like sparks and fires, is the primary job of the humble fuse, one of the most basic, yet critical of all safety devices.


What is a Circuit Breaker?

What is a Circuit Breaker?

We depend on circuit breakers all the time, even when you have a day off or work from home. These overcurrent protection devices keep machines running safely, reducing the risk of fires and arcing.


Implementing an OpenPLC Visual Annunciator Flasher Using an Arduino

Implementing an OpenPLC Visual Annunciator Flasher Using an Arduino

A flasher can easily be implemented using interlocking timers in a PLC environment on an Arduino Uno using OpenPLC, UiFlow Blockly Code, and a programmable HMI-based LCD unit.