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A Polarizing Discussion: Using Diodes The Right Way Around

A Polarizing Discussion: Using Diodes The Right Way Around

Some devices, like switches, are non-polar; you can connect them in either direction. What makes diodes so special, and how can you tell the right way from the wrong way?


Electrical Instruments and Gauges: Connection and Configuration

Electrical Instruments and Gauges: Connection and Configuration

In any process industry, transducers are the basic instrumentation unit for continuous monitoring of system variables that provide inputs for control system algorithms and outputs.


Logic at the Sensor Level: Can it Simplify Automation?

Logic at the Sensor Level: Can it Simplify Automation?

Sensor networks with built-in logic functions can save cost and program execution speed, but what are those various logic functions, and when might they be preferred over normal PLC ladder logic?


Converting DC to AC: Basic Principles of Inverters

Converting DC to AC: Basic Principles of Inverters

This article investigates the basic principles of inverters, different types of DC-to-AC conversion, and common applications for generating AC voltage in manufacturing.


What is a Safety PLC?

What is a Safety PLC?

This article investigates the basic qualities that make up a safety PLC, what distinguishes a safety PLC from a standard model, and the reasons for which a safety PLC may be critical.


Relays, Relays, and More Relays: 7 Kinds of Industrial Relays

Relays, Relays, and More Relays: 7 Kinds of Industrial Relays

Have you ever heard of a relay? Of course you have. There are many different kinds, plus hundreds of different trade lingo names. What are some of the most common, and how do we use them?


Electrical Drawings, Schematics, and Wiring Diagrams: How to Read Them

Electrical Drawings, Schematics, and Wiring Diagrams: How to Read Them

In order to trace control system problems to the core, the ability to read and interpret various resources, from facility-level diagrams to machine-level wiring layouts, is critical.


PLC and I/O Module Wiring Diagram Infographic

PLC and I/O Module Wiring Diagram Infographic

A complete diagram for wiring nearly any kind of discrete I/O module, including digital, AC, or relay, including both sourcing and sinking varieties.


Pulse Frequency Modulation (PFM): It’s Not PWM, But Related

Pulse Frequency Modulation (PFM): It’s Not PWM, But Related

Every so often, a new data format comes along, and we first consider that it might simply be a mistake in typing. Pulse Frequency Modulation (PFM) is not brand new, but still unknown to many engineers.


A Look Inside the Circuit Construction of an NPN and PNP Sensor

A Look Inside the Circuit Construction of an NPN and PNP Sensor

Most engineers are familiar with the basic control system terms of sinking and sourcing, or the NPN and PNP terms from which they are derived. But how exactly do those transistors play a role in inputs or outputs?


Using Loop Powered Isolators to Solve Ground Loop Problems

Using Loop Powered Isolators to Solve Ground Loop Problems

Many signal sources and process transmitters do not include isolation, which can cause problems when the instruments are at different locations. A loop powered isolator is often the solution.


PLC Programming With Function Block Diagrams

PLC Programming With Function Block Diagrams

Function block diagram (FBD) programming is a common language for PLCs following the IEC 61131 standard. What is FBD, and how does it differ from the familiar ladder logic programs?


Three Things About IO-Link Sensors That May Shock You

Three Things About IO-Link Sensors That May Shock You

Control.com’s Director of Engineering got to explore IO-Link sensors and what he found might surprise you! Although still considered an “emerging” technology, it’s clear IO-Link technology boasts several bonafide benefits over traditional sensors.


What Does ‘Explosion Proof’ Mean, and Who Should Care?

What Does ‘Explosion Proof’ Mean, and Who Should Care?

Some workplaces are more dangerous than others, not because of the practices, but rather the products. Where do explosions occur, and what practices exist to reduce such risk for equipment and workforce?


What You Need to Know: Soft Starters for Industrial Motors

What You Need to Know: Soft Starters for Industrial Motors

Driving motors is one of the most fundamental automation tasks, but understanding and selecting the proper motor soft starter for your application may require more investigation than you thought.


Controlling and Troubleshooting Common DC Motors

Controlling and Troubleshooting Common DC Motors

Direct current (DC) motors have existed since the late 19th century. What sets these motors apart from AC models, how do you control them, and how can you tell when it’s time to repair or replace them?


Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to heat or cool the system as needed. Simulate a temp controller with low-cost components!


Understanding Wire Color Codes for Industrial Electrical Applications

Understanding Wire Color Codes for Industrial Electrical Applications

Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean?


Safety Devices - The When, How, and Why

Safety Devices - The When, How, and Why

Machine safety design can be a daunting task with all the different safety devices on the market today. Choosing the correct device for your design can be made easier by understanding when to use the proper device.


Comparing Parallel Circuits: Practical vs Theoretical Electrical Systems

Comparing Parallel Circuits: Practical vs Theoretical Electrical Systems

We are taught that parallel circuits maintain equal voltage across all branch resistors, equally sharing the source voltage. But reality is often far from ideal, and individual devices certainly impact the rest of the circuit.