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5-Point Guide To Set Up A Lean Production System

5-Point Guide To Set Up A Lean Production System

The Lean process uses a method of implementation focusing only on actions providing value to customers. The following five steps break down the process into discrete modules when introducing efficiency to production.


How To: Using Set/Reset Instructions in Mitsubishi’s MELSEC PLCs

How To: Using Set/Reset Instructions in Mitsubishi’s MELSEC PLCs

Setting and resetting a PLC output is essential in establishing a holding circuit for a transducer. Learn how to use set/reset instructions in MELSOFT series GX Works2 to latch and release an output.


Closing the Loop: Feedback, Feedforward, and Adaptive Control

Closing the Loop: Feedback, Feedforward, and Adaptive Control

Process automation relies on precise control systems to operate production equipment for everything from lumber to pastries. Using control algorithms produces stable, accurate, and often delicious results.


Fundamentals of Hydraulic Pumps: Types and Operating Principles

Fundamentals of Hydraulic Pumps: Types and Operating Principles

Hydraulic pumps take energy from a source, usually an electric motor or combustion engine, and turn it into a usable force to complete work. What kind of hydraulic pumps exist, and how do they work?


Understanding PLC Tags: Controller Scope vs. Program Scope

Understanding PLC Tags: Controller Scope vs. Program Scope

Is it best to ‘controller scope’ or ‘program scope’ your tags? This is the question asked by many new PLC programmers, and it often comes down to personal preference.


Connectors Used in Industrial and Robotic Cable Termination

Connectors Used in Industrial and Robotic Cable Termination

Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved in automation applications for cable-to-cable or cable-to-device termination.


Developing Standardized Practices for PLC Programming

Developing Standardized Practices for PLC Programming

Any kind of computer programming can be challenging to determine what aspects are truly unique versus what aspects should be standardized across projects and platforms to streamline future development.


Introduction to System Dynamic Responses

Introduction to System Dynamic Responses

System dynamics is primarily concerned with understanding complex systems’ behaviors over time. Mathematical and computer models can help identify responses before turning to costly real-world experiments.


Joystick Controls: How Do You Use Them For Automated Systems?

Joystick Controls: How Do You Use Them For Automated Systems?

We usually think of joysticks in terms of video game controllers, but they exist in all kinds of industrial systems: heavy equipment, overhead cranes, and even some robotic controls. But how do they work?


Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to heat or cool the system as needed. Simulate a temp controller with low-cost components!


Gas, Smoke, and Fire Sensors for Industrial and Commercial Applications

Gas, Smoke, and Fire Sensors for Industrial and Commercial Applications

We see smoke detectors on a daily basis in every house and building we visit, but the same sensor elements, and others, can be used to detect the presence of harmful gasses and heat in all industries.


Vibration Sensors For Use In Condition Monitoring

Vibration Sensors For Use In Condition Monitoring

Vibration sensors measure the mechanical vibration of an object, making it possible to monitor machines for early signs of failure to prevent costly and dangerous breakdowns.


How To: Simple Programming with AutomationDirect Productivity PLCs

How To: Simple Programming with AutomationDirect Productivity PLCs

AutomationDirect’s Productivity line of PLCs is known for cost-effectiveness and ease of use. Learn how to build and download a simple program using discrete input and output ladder commands.


Accurate Tracking: A Look at Position and Distance Sensors

Accurate Tracking: A Look at Position and Distance Sensors

Engineering processes like robotics, feedback control, and security systems rely on position and distance sensors to provide real-time information that enables machines to operate accurately and safely.


Introduction to Sequence Valve Control in Fluid Flow Systems

Introduction to Sequence Valve Control in Fluid Flow Systems

Fluid flow control is often crucial to control systems and can be achieved by incorporating control valves. In this article, we will look at the sequence valve and its use in systems to automate fluid flow.


Flow Rate Sensors for Measurement in Fluid Systems

Flow Rate Sensors for Measurement in Fluid Systems

Flow sensors measure the flow rate of liquids or gasses in pipes, ducts, and other fluid systems to help monitor and control processes, prevent system failures, and optimize performance.


Level Sensors and Their Use in Level Measurement and Monitoring

Level Sensors and Their Use in Level Measurement and Monitoring

Level sensors are used to measure the level of a substance, usually a liquid or granular material, in a container. Different types of level sensors include capacitive, ultrasonic, acoustic, and radar.


Pressure Sensor Fundamentals and Types

Pressure Sensor Fundamentals and Types

Pressure sensors are essential tools in industrial applications, required wherever there is a hydraulic or pneumatic system to keep pressure quantities under control.


When To Calibrate: Making Sense of Calibration Intervals

When To Calibrate: Making Sense of Calibration Intervals

Calibration is performed on a regular basis to ensure proper measurement tool function, but how do we determine the proper interval? Factors include environment, usage, and level of dependence on proper function.


Fluid or Electric Power? Understanding Hydraulic and Pneumatic Motors

Fluid or Electric Power? Understanding Hydraulic and Pneumatic Motors

There are many different kinds of electric motors used for industrial power transfer, but there are also hydraulic and pneumatic motors that can lend advantages in some situations.