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Behind the Scenes: The Making of SICK Sensor Technology

Behind the Scenes: The Making of SICK Sensor Technology

Every element of your life–your food, your car, your house–everything is made with processes that use sensors. Join us as we visit the SICK facility, where many of these sensing products are made.


Tackling Tough Tasks: Protolabs Automates Manufacturing Processes

Tackling Tough Tasks: Protolabs Automates Manufacturing Processes

Creating low-volume, custom batches of parts is one of the costliest and time-intensive manufacturing paths. Join us for a tour and learn how Protolabs "automates the automation" to deliver results.


Here’s One for Teachers: How Industry and Education Build Pipelines for the Future

Here’s One for Teachers: How Industry and Education Build Pipelines for the Future

Join Control Automation as we visit Central CA colleges to help install robotic equipment and learn how local industries partner with schools to create exciting opportunities for students.


The Beginner’s Guide to Automation: Maintaining Your System

The Beginner’s Guide to Automation: Maintaining Your System

It's important to keep your system up and running without regular intervention. While every system requires maintenance, never overlook the critical importance of tools and training for the operators.


The Beginner’s Guide to Automation: Testing, Commissioning, and Debugging

The Beginner’s Guide to Automation: Testing, Commissioning, and Debugging

When setting up a system for the first time, the process can seem complex and daunting. However, there are tools available to make the job much easier before commissioning.


What is a Stepper Motor, and How Does it Work?

What is a Stepper Motor, and How Does it Work?

When the angle or distance of motion is more important than speed and power, certain motors shine brighter, like steppers, named for the individual steps they take when control voltage is applied.


Teardown: What’s Inside a Solenoid-Controlled Safety Interlock?

Teardown: What’s Inside a Solenoid-Controlled Safety Interlock?

Safety devices have two main purposes, both of them meant for (you guessed it) safety. They protect both machine and operator from harm. But what’s inside, and how do these switches work?


How to Convert Numbers: Binary, Decimal, and Hex Systems

How to Convert Numbers: Binary, Decimal, and Hex Systems

Converting different numbering systems is quite common in PLCs and structured text codes. Why? Because people read decimals. Computers read binary. Processors read sets of bits. Not so simple.


Implementing an OpenPLC Visual Annunciator Flasher Using an Arduino

Implementing an OpenPLC Visual Annunciator Flasher Using an Arduino

A flasher can easily be implemented using interlocking timers in a PLC environment on an Arduino Uno using OpenPLC, UiFlow Blockly Code, and a programmable HMI-based LCD unit.


Robotics-as-a-Service (RaaS): What Is It and Why Would You Want It?

Robotics-as-a-Service (RaaS): What Is It and Why Would You Want It?

Traditionally, automation requires a sizable investment and integration risks. RaaS empowers manufacturers to let someone else adopt the risks in exchange for an hourly or monthly subscription rate.


Understanding Delta-Wound Three-Phase Motors for Industrial Applications

Understanding Delta-Wound Three-Phase Motors for Industrial Applications

There are two types of winding designs inside three-phase industrial motors: Wye and Delta. Although the motors and connections look similar on the outside, this article discusses the internal construction for Delta wound motors.


Low-Code and No-Code Programming: Purpose and Strategy

Low-Code and No-Code Programming: Purpose and Strategy

Innovation has a single purpose: to create better solutions, meaning more efficient output with faster development and troubleshooting. It starts with the strategies used to program machines.


Managing Program Versions: Use Git to Commit and Track Files

Managing Program Versions: Use Git to Commit and Track Files

If you’re working collaboratively with teams in a corporate industrial setting and require a version control system for critical software or documents, Git is a must-have in your skillset.


Deep Dive into PLC Sequential Function Chart (SFC) Programming

Deep Dive into PLC Sequential Function Chart (SFC) Programming

Sequential function charts (SFCs) are a great tool when processes require sequence control, but things can get complicated fast. Here are some ways to create better SFC programs and applications.


A Hands-On Demonstration of the PyGWalker Data Visualization Library - Part 1

A Hands-On Demonstration of the PyGWalker Data Visualization Library - Part 1

PyGWalker is an open-source data visualization tool for developing dashboards and analytics. To get you started down the right path here's a hands-on guide on how to use PyGWalker to visualize a pseudo-milling dataset.


Bringing the Heat: Precise Temperature Control Key to Printing 3D Parts in Metal

Bringing the Heat: Precise Temperature Control Key to Printing 3D Parts in Metal

Additive manufacturing includes, but is not limited to, printing parts in 3D. Creating these parts in metal presents unique challenges and requires some rather innovative additive technologies.


What You Need to Know: Soft Starters for Industrial Motors

What You Need to Know: Soft Starters for Industrial Motors

Driving motors is one of the most fundamental automation tasks, but understanding and selecting the proper motor soft starter for your application may require more investigation than you thought.


Controlling and Troubleshooting Common DC Motors

Controlling and Troubleshooting Common DC Motors

Direct current (DC) motors have existed since the late 19th century. What sets these motors apart from AC models, how do you control them, and how can you tell when it’s time to repair or replace them?


Hands-on Example: Milling Machine Failure Classification Using Logistic Regression

Hands-on Example: Milling Machine Failure Classification Using Logistic Regression

Learn how to build a machine learning model to predict failure classification based on machine parameters using a synthetic dataset modeled after a milling machine, the same process used in real-world systems.


Closing the Loop: Feedback, Feedforward, and Adaptive Control

Closing the Loop: Feedback, Feedforward, and Adaptive Control

Process automation relies on precise control systems to operate production equipment for everything from lumber to pastries. Using control algorithms produces stable, accurate, and often delicious results.