Latest Data Analytics & Simulation Technical Articles

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Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to heat or cool the system as needed. Simulate a temp controller with low-cost components!


Gas, Smoke, and Fire Sensors for Industrial and Commercial Applications

Gas, Smoke, and Fire Sensors for Industrial and Commercial Applications

We see smoke detectors on a daily basis in every house and building we visit, but the same sensor elements, and others, can be used to detect the presence of harmful gasses and heat in all industries.


Understanding Wire Color Codes for Industrial Electrical Applications

Understanding Wire Color Codes for Industrial Electrical Applications

Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean?


Disaster Recovery Plan and Strategy in Case of IT/OT Equipment Failure

Disaster Recovery Plan and Strategy in Case of IT/OT Equipment Failure

Failures are never the goal of any industrial operation. But when disaster strikes, it’s always better to have a mitigation plan in place well in advance of the event to ensure timely recovery.


Ladder Logic for the Arduino Opta PLC: Creating Your First Program

Ladder Logic for the Arduino Opta PLC: Creating Your First Program

Arduino’s Opta mini PLC platform is supported by the new PLC IDE. Learn to create and download your first program and take advantage of built-in I/O for an easy introduction to the platform.


A Hands-on Walkthrough of MQTT Protocol Using the paho-mqtt Open Source Library

A Hands-on Walkthrough of MQTT Protocol Using the paho-mqtt Open Source Library

No more IIoT buzzwords! This article aims to walk through an implementation of MQTT using the paho-mqtt library using nothing more than your local machine and some simple Python programming.


Leveraging IIoT and Energy Measurement Tools for Machine Optimization

Leveraging IIoT and Energy Measurement Tools for Machine Optimization

Analytics from data algorithms can predict machine failures and provide diagnostics—but what should we measure? Then, once the information has been collected, what trends might point to problems?


Understanding the OPC Unified Architecture (OPC UA) Protocol

Understanding the OPC Unified Architecture (OPC UA) Protocol

Learn about the history, framework, and current uses of the Open Platform Communications United Architecture (OPC UA) communication protocol in industrial automation.


Fundamentals of Grounding in Industrial Automation and Control Systems

Fundamentals of Grounding in Industrial Automation and Control Systems

The subject of grounding in electronics is broad and complex, spanning across a variety of functions and objectives. In this article, we will investigate the applications and regulation of grounding in control systems on a fundamental level.


Addressing Common Industrial IoT Cybersecurity Risks For Control Systems

Addressing Common Industrial IoT Cybersecurity Risks For Control Systems

Addressing cybersecurity threats introduced by IIoT technology and devices can quickly seem overwhelming. However, an understanding of the risks can lead to some straightforward countermeasures.


Industrial Network Options: EtherCAT Advantages, Challenges, and Specs

Industrial Network Options: EtherCAT Advantages, Challenges, and Specs

EtherCAT is an often preferred competitor in the arena of industrial networking protocols. Learn the reason why many technologies embrace this protocol and what sets it apart from other fieldbus varieties.


Turbine Maintenance: Understanding Ratcheting and Turning Gears

Turbine Maintenance: Understanding Ratcheting and Turning Gears

Turbine ratcheting helps prevent damage by regulating a turbine's uniform warm-up and cool-down. In this article, we will discuss the principles and challenges behind this process.


How IIoT can Benefit Maintenance Practices and Increase Overall Equipment Effectiveness

How IIoT can Benefit Maintenance Practices and Increase Overall Equipment Effectiveness

As data becomes available, maintenance can shift from being done on a rigid schedule to a more cost-effective plan of fixing as required, even turning attention to the root cause of maintenance woes.


Introduction to Single Pair Ethernet (SPE)

Introduction to Single Pair Ethernet (SPE)

Industrial Ethernet is getting a facelift, but will the industry adopt this new change? Single Pair Ethernet (SPE) offers gigabit speeds with a reduced footprint. When is it used, and where?


Not Just Another IIoT Article: MQTT for Pneumatic Cylinder Maintenance

Not Just Another IIoT Article: MQTT for Pneumatic Cylinder Maintenance

IIoT is a daunting topic due to ambiguous interactions of hardware and software. This article outlines the basic steps to use an MQTT broker to collect the number of cycles from a pneumatic cylinder for PM software.


How To Know When Predictive Maintenance Isn’t An Ideal Solution

How To Know When Predictive Maintenance Isn’t An Ideal Solution

To know if predictive maintenance is the right strategy, it might help to first recognize if it isn’t. Here are some indicators that your organization should improve before implementing predictive maintenance.


Comparing Parallel Circuits: Practical vs Theoretical Electrical Systems

Comparing Parallel Circuits: Practical vs Theoretical Electrical Systems

We are taught that parallel circuits maintain equal voltage across all branch resistors, equally sharing the source voltage. But reality is often far from ideal, and individual devices certainly impact the rest of the circuit.


Exploring 4 Popular Machine Learning Algorithms for Industrial Applications

Exploring 4 Popular Machine Learning Algorithms for Industrial Applications

Machine learning is a subset of AI that allows a machine to learn using past data. Learn about the two categories of machine learning as well as four major machine learning models often used in industrial applications.


Memory: A Challenge on the Road to Industry 4.0

Memory: A Challenge on the Road to Industry 4.0

Memory for data is among the most pressing challenges to Industry 4.0. Given the evolving nature of Industry 4.0 and associated memory solutions, however, some memory-based trends are becoming apparent.


Alan Turing: The Innovation Behind Modern Computer Controls

Alan Turing: The Innovation Behind Modern Computer Controls

Nearly all modern programmable control systems are constructed from computer-driven algorithms. Join us to explore the extraordinary life of the ‘founder of computing science’, Alan Turing.