Latest Preventive / Predictive Maintenance Technical Articles

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5 Reasons Why Sensors Are Crucial For Modern Manufacturing

5 Reasons Why Sensors Are Crucial For Modern Manufacturing

Data has become the currency that enables operational excellence. Sensors are the key links, acting as the eyes and ears of modern manufacturing units by providing real-time data on machine performance.


Low-Code and No-Code Programming: Purpose and Strategy

Low-Code and No-Code Programming: Purpose and Strategy

Innovation has a single purpose: to create better solutions, meaning more efficient output with faster development and troubleshooting. It starts with the strategies used to program machines.


Advanced Web-Based HMI Project: Part 1

Advanced Web-Based HMI Project: Part 1

Taking web-based HMI design from a simulated project to the real-world environment. Part 1 introduces tag instances and attributes.


Raspberry Pi Sense HAT Joystick Controls and Event-Based Programming

Raspberry Pi Sense HAT Joystick Controls and Event-Based Programming

The Raspberry Pi 4 Sense HAT add-on can be used to control output events based on feedback from sensors, and the built-in joystick can be used to trigger those events.


Creating and Using a Virtual Environment in Python

Creating and Using a Virtual Environment in Python

An overview of the theory, implementation, and reason to utilize a virtual environment in your Python scripting journey.


PygWalker Data Visualization Library - Part 2, Advanced Charting Display

PygWalker Data Visualization Library - Part 2, Advanced Charting Display

PygWalker is a useful tool to visualize data, with advanced features to make the data more constructive. This tutorial continues using the milling machine predictive maintenance dataset.


Managing Program Versions: Use Git to Commit and Track Files

Managing Program Versions: Use Git to Commit and Track Files

If you’re working collaboratively with teams in a corporate industrial setting and require a version control system for critical software or documents, Git is a must-have in your skillset.


Sense HAT: The Coolest HAT for the Raspberry Pi

Sense HAT: The Coolest HAT for the Raspberry Pi

This top-mount accessory for the Raspberry Pi offers various capabilities at a low cost, perfect for analyzing and solving problems related to vibration, temperature, humidity, and others.


Engineer’s Guide to Generative Artificial Intelligence

Engineer’s Guide to Generative Artificial Intelligence

There’s a lot of excitement and concern surrounding artificial intelligence (AI) and its emerging role in society and commerce. Beyond the hyperbole, however, what exactly is Generative AI?


Understanding XML and Data Exchange Formats for Industrial Settings

Understanding XML and Data Exchange Formats for Industrial Settings

The basic component of data exchange between devices, machines, and embedded systems serves as a hallmark foundation in every organization’s Industry 4.0 implementation process.


Three Things About IO-Link Sensors That May Shock You

Three Things About IO-Link Sensors That May Shock You

Control.com’s Director of Engineering got to explore IO-Link sensors and what he found might surprise you! Although still considered an “emerging” technology, it’s clear IO-Link technology boasts several bonafide benefits over traditional sensors.


Ignition SCADA Software: What are Tags and How are They Used?

Ignition SCADA Software: What are Tags and How are They Used?

An introduction to the various tag types used within one of the leading supervisory control and data acquisition (SCADA) software powering IIoT, HMI, and I4.0 applications: Ignition by Inductive Automation.


Temperature Profiling: The Process and The Underlying Benefits

Temperature Profiling: The Process and The Underlying Benefits

Temperature profiling is an effective tool to monitor thermal properties in process equipment. This article defines temperature profiling, discusses the process components, and describes the various benefits it offers.


Hands-on Example: Milling Machine Failure Classification Using Logistic Regression

Hands-on Example: Milling Machine Failure Classification Using Logistic Regression

Learn how to build a machine learning model to predict failure classification based on machine parameters using a synthetic dataset modeled after a milling machine, the same process used in real-world systems.


Closing the Loop: Feedback, Feedforward, and Adaptive Control

Closing the Loop: Feedback, Feedforward, and Adaptive Control

Process automation relies on precise control systems to operate production equipment for everything from lumber to pastries. Using control algorithms produces stable, accurate, and often delicious results.


Introduction to Transfer Functions for Control System Analysis

Introduction to Transfer Functions for Control System Analysis

Transfer functions allow systems to be converted from non-algebraic time measurement units into equations that can be solved, but how do these functions work, and why do we use them?


Developing Standardized Practices for PLC Programming

Developing Standardized Practices for PLC Programming

Any kind of computer programming can be challenging to determine what aspects are truly unique versus what aspects should be standardized across projects and platforms to streamline future development.


Gas, Smoke, and Fire Sensors for Industrial and Commercial Applications

Gas, Smoke, and Fire Sensors for Industrial and Commercial Applications

We see smoke detectors on a daily basis in every house and building we visit, but the same sensor elements, and others, can be used to detect the presence of harmful gasses and heat in all industries.


Understanding Wire Color Codes for Industrial Electrical Applications

Understanding Wire Color Codes for Industrial Electrical Applications

Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean?


Ladder Logic for the Arduino Opta PLC: Creating Your First Program

Ladder Logic for the Arduino Opta PLC: Creating Your First Program

Arduino’s Opta mini PLC platform is supported by the new PLC IDE. Learn to create and download your first program and take advantage of built-in I/O for an easy introduction to the platform.