Latest Component Manufacturing Technical Articles

User-defined data types (UDTs) are a powerful and useful tool when applied to their full advantage. However, misused,…

User-defined data types (UDTs) are a powerful and useful tool when applied to their full advantage. However, misused, they can become problematic and introduce roadblocks to troubleshooting and upgrading PLC programs.

Triggering a machine by an external event often requires a pulse timer for OpenPLC Pulse Timer control. Here’s a brief…

Triggering a machine by an external event often requires a pulse timer for OpenPLC Pulse Timer control. Here’s a brief tutorial on how an M5Stack Core can offer a simple, effective low-cost Arduino OpenPLC HMI solution.

Programmable encoders provide engineers real flexibility to adjust process parameters. From operating theory to…

Programmable encoders provide engineers real flexibility to adjust process parameters. From operating theory to programming methods, here’s everything you need to know to begin leveraging these handy devices.

Driving motors is one of the most fundamental automation tasks, but understanding and selecting the proper motor soft…

Driving motors is one of the most fundamental automation tasks, but understanding and selecting the proper motor soft starter for your application may require more investigation than you thought.

Transformerless UPS designs are taking place in various industries, particularly in aseptic manufacturing,…

Transformerless UPS designs are taking place in various industries, particularly in aseptic manufacturing, pharmaceuticals, and healthcare, where the reliability of power supply is critical.

Using the right motor for the right task is critical - but what happens if the motor is connected to the wrong supply? It…

Using the right motor for the right task is critical - but what happens if the motor is connected to the wrong supply? It is never recommended, but important to quickly understand symptoms of incorrect wiring.

Digital signals hold a prominent position due to their compatibility with computers. But what are digital signals, and…

Digital signals hold a prominent position due to their compatibility with computers. But what are digital signals, and what are some examples of the various devices used with digital inputs and outputs?

Ground wires reduce the risk of injury and damage from faulty equipment. Shops designing according to the UL 508A…

Ground wires reduce the risk of injury and damage from faulty equipment. Shops designing according to the UL 508A standard must understand how, when, and why to properly ground and bond circuits.

Structured Text (ST) is one of the common IEC programming languages that can be used in programming PLCs. Learn how to…

Structured Text (ST) is one of the common IEC programming languages that can be used in programming PLCs. Learn how to use structured text to write executable programs for MELSEC’s FX series PLC.

Compliance and compensator devices are used in processes where variation and uncertainty are prevalent. What sorts of…

Compliance and compensator devices are used in processes where variation and uncertainty are prevalent. What sorts of compliance devices are used, and what distinct advantages are held by each?

Measuring time delays between equipment events predates digital control systems. What are the types of timers, and how…

Measuring time delays between equipment events predates digital control systems. What are the types of timers, and how did they work before the advent of PLCs? And how do PLCs continue the tradition?

Force compensators and force compliance end effectors can expand the capabilities of traditional robotics to reach into…

Force compensators and force compliance end effectors can expand the capabilities of traditional robotics to reach into difficult processes, ranging from grinding and alignment to precision measurement.

GX Simulator2 is one of MELSOFT’s essential tools for the simulation of programs in a virtual PLC and works with GX…

GX Simulator2 is one of MELSOFT’s essential tools for the simulation of programs in a virtual PLC and works with GX Works2. Learn how to virtually simulate and test your ladder programs.

Industrial robots are becoming safer and more economical by utilizing safety signals over Ethernet networks via CIP…

Industrial robots are becoming safer and more economical by utilizing safety signals over Ethernet networks via CIP safety technology.

This article features an in-depth discussion of the various options for buttons and switches, including function, styles,…

This article features an in-depth discussion of the various options for buttons and switches, including function, styles, shapes, and illumination options for all kinds of control panel inputs.

We usually think of joysticks in terms of video game controllers, but they exist in all kinds of industrial systems:…

We usually think of joysticks in terms of video game controllers, but they exist in all kinds of industrial systems: heavy equipment, overhead cranes, and even some robotic controls. But how do they work?

Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated…

Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean?

Radiation, despite its reputation in pop culture as a harmful emission resulting from a natural disaster, is a property…

Radiation, despite its reputation in pop culture as a harmful emission resulting from a natural disaster, is a property of many materials and processes and must be carefully monitored for quality and safety.

Vibration sensors measure the mechanical vibration of an object, making it possible to monitor machines for early signs…

Vibration sensors measure the mechanical vibration of an object, making it possible to monitor machines for early signs of failure to prevent costly and dangerous breakdowns.