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PLC With a Miniature Twist: Crouzet Millenium Slim Tutorial

PLC With a Miniature Twist: Crouzet Millenium Slim Tutorial

One of the smallest PLCs on the market, the Millenium Slim by Crouzet, can handle advanced functions with a wireless interface and function block (FBD) style IEC 61131 programming.


Maintenance and Troubleshooting for 6-Axis Robot Arms

Maintenance and Troubleshooting for 6-Axis Robot Arms

Across every make and model of articulated robot, certain maintenance procedures must be followed as motion occurs. Failure to do so can often result in warnings, alarms, and even failure.


Build A Low-Cost 32-bit PLC | OpenPLC and the ESP32 Microcontroller

Build A Low-Cost 32-bit PLC | OpenPLC and the ESP32 Microcontroller

Besides using a Raspberry Pi or an Arduino Uno, a low-cost PLC can be built using the popular ESP32 microcontroller. The OpenPLC software supports this popular 32-bit platform.


Shocking Solutions: Safeguarding Your Devices from Electrical Faults

Shocking Solutions: Safeguarding Your Devices from Electrical Faults

Protection against faults is crucial for any electrical system. This article examines various protective devices, highlighting their roles and best use cases to ensure system integrity and longevity.


Seal-In Ladder Logic vs. Latching/Unlatching PLC Commands

Seal-In Ladder Logic vs. Latching/Unlatching PLC Commands

An age-old debate in PLC programming: investigating the uses and caveats of latching software commands versus seal-in ladder logic for industrial control applications.


The Beginner’s Guide to Automation: Testing, Commissioning, and Debugging

The Beginner’s Guide to Automation: Testing, Commissioning, and Debugging

When setting up a system for the first time, the process can seem complex and daunting. However, there are tools available to make the job much easier before commissioning.


Setting IP Address and Networking Parameters on a PowerFlex VFD

Setting IP Address and Networking Parameters on a PowerFlex VFD

Parameters control the operation and command sources for VFDs. The PowerFlex series from Rockwell Automation is no exception. Learn how to adjust the parameters for networking and IP configuration.


Robot-To-PLC Handshaking

Robot-To-PLC Handshaking

Controlling an industrial robot can be done through the use of well-crafted signal handshakes. Follow along as we dive into several robot-to-PLC communication strategies.


Understanding Industrial Ethernet Connections: RJ45, Fiber, M12, and SFP

Understanding Industrial Ethernet Connections: RJ45, Fiber, M12, and SFP

Ethernet switches can use four different types of connections: RJ45, fiber, M12, and SFP. Understanding the difference can help with network troubleshooting, design, or alteration.


Accelerometers and Gyroscopes: Understanding The Metrics of Motion

Accelerometers and Gyroscopes: Understanding The Metrics of Motion

Many sensors, like prox, optical, and ultrasonic, are familiar to control engineers. More and more modern devices are incorporating advanced motion profiles requiring motion sensing in many axes.


Understanding RMS and True RMS for Meters and Mechanical Measurements

Understanding RMS and True RMS for Meters and Mechanical Measurements

Electrical and mechanical measurements are often labeled with "RMS" and "True RMS." Aside from the simple math definitions we learned in electronics class, why is this distinction actually important?


Relays, Relays, and More Relays: 7 Kinds of Industrial Relays

Relays, Relays, and More Relays: 7 Kinds of Industrial Relays

Have you ever heard of a relay? Of course you have. There are many different kinds, plus hundreds of different trade lingo names. What are some of the most common, and how do we use them?


What is a Stepper Motor, and How Does it Work?

What is a Stepper Motor, and How Does it Work?

When the angle or distance of motion is more important than speed and power, certain motors shine brighter, like steppers, named for the individual steps they take when control voltage is applied.


Teardown: What’s Inside a Solenoid-Controlled Safety Interlock?

Teardown: What’s Inside a Solenoid-Controlled Safety Interlock?

Safety devices have two main purposes, both of them meant for (you guessed it) safety. They protect both machine and operator from harm. But what’s inside, and how do these switches work?


Electrical Drawings, Schematics, and Wiring Diagrams: How to Read Them

Electrical Drawings, Schematics, and Wiring Diagrams: How to Read Them

In order to trace control system problems to the core, the ability to read and interpret various resources, from facility-level diagrams to machine-level wiring layouts, is critical.


Understanding Single-stage vs. Multi-stage Pneumatic Devices

Understanding Single-stage vs. Multi-stage Pneumatic Devices

This article looks at vacuum ejectors and vacuum pumps, specifically outlining the difference between single and multi-stage versions of each type, and common applications.


How to Convert Numbers: Binary, Decimal, and Hex Systems

How to Convert Numbers: Binary, Decimal, and Hex Systems

Converting different numbering systems is quite common in PLCs and structured text codes. Why? Because people read decimals. Computers read binary. Processors read sets of bits. Not so simple.


Robotics-as-a-Service (RaaS): What Is It and Why Would You Want It?

Robotics-as-a-Service (RaaS): What Is It and Why Would You Want It?

Traditionally, automation requires a sizable investment and integration risks. RaaS empowers manufacturers to let someone else adopt the risks in exchange for an hourly or monthly subscription rate.


Create Your Own IIoT Tech Stack Project | Part 7: Integrating Data With Database

Create Your Own IIoT Tech Stack Project | Part 7: Integrating Data With Database

As we approach the conclusion of this IIoT project, we’ll explore the integration of the Mosquitto MQTT broker, Node-RED, and InfluxDB, leaving only the data dashboard setup for the final step.


Create Your Own IIoT Tech Stack Project | Part 6: Node-RED Development

Create Your Own IIoT Tech Stack Project | Part 6: Node-RED Development

This article will explore the setup of Node-RED, the glue that will serve to connect all of the individual components of the solution that we have created up to this point.