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Defining Scalar and Vector Control in VFD Outputs

Defining Scalar and Vector Control in VFD Outputs

Two common methods exist for driving induction motors with VFDs - linear scalar control, which is often labeled as V/f, and vector, or field-oriented control, which can be a bit more complex to understand.


How to Use Analog to Digital Converters in a Control System

How to Use Analog to Digital Converters in a Control System

Using an ADC can be very useful when dealing with analog devices in microprocessors, and a necessity when adding analog devices to an industrial controller. But once you connect the hardware - what next?


Dynamic Braking Resistors for Motor Control Applications

Dynamic Braking Resistors for Motor Control Applications

Large DC and AC motor drives often provide terminals for installing a braking resistor. What are these resistors, and how do they slow down a machine? What hazards and cautions must be considered?


Introduction to Safety Relays

Introduction to Safety Relays

Redundancy and safety are often seen together in industrial safety systems. Safety relays monitor emergency devices to switch contacts based on status - but what makes them different from normal relays?


Industrial Protocol Standards and The IEC

Industrial Protocol Standards and The IEC

This article covers the prominent IEC 60870 standard for SCADA in electrical power systems, as well as background information on the International Electrotechnical Commission (IEC), the publishing organization.


Web-Based Industrial HMIs: What’s The Difference?

Web-Based Industrial HMIs: What’s The Difference?

With the increasing appearance of “web-based” HMIs, we investigate these devices, learn how they differ from the graphical HMIs, and see implications for our modern control system architecture.


DC Motors - Why Are We Still Using Them?

DC Motors - Why Are We Still Using Them?

AC motors are common throughout industry - easily controlled by VFDs and without the maintenance that comes with DC brushes. So then, why are DC motors still used in certain applications?


Info Byte: What’s the Deal With Debouncing Switches?

Info Byte: What’s the Deal With Debouncing Switches?

Before digital control systems, responses were fairly slow. Push a button, and a motor contactor engaged. These days, the speed of computers introduces some new challenges but brings solutions as well.


How-To: Building a PLC Project with Modbus Communication

How-To: Building a PLC Project with Modbus Communication

Modbus is a communication protocol stemming from the early days of Modicon PLCs, but is still common today. These two example implementations of Modbus transactions will get you started.


How IIoT is Transforming Predictive Maintenance

How IIoT is Transforming Predictive Maintenance

The objective of predictive maintenance is to foresee potential machine failure with the help of machine learning algorithms provided with vast quantities of data.


Methods of Marking and Labeling for Wiring and Tubing

Methods of Marking and Labeling for Wiring and Tubing

Labels are such a small detail in the world of robotics and automation, they are often given very little attention. However, they play a vital role in proper system function - from installation to troubleshooting.


Info Byte: Preventing Relay Burnout with Flyback Diodes

Info Byte: Preventing Relay Burnout with Flyback Diodes

Inductive loads, such as solenoids and contactors, can cause arcs and failures back into electromechanical switching devices, causing costly downtime. The solution is cheaper than you think.


Combating That Killer of Industrial Pneumatic Systems - Water

Combating That Killer of Industrial Pneumatic Systems - Water

Moisture inside industrial pneumatic systems is a major cause for concern, and if the air is not filtered or dried properly, it can lead to serious failures.


Troubleshooting for PLC Modules and I/O Devices

Troubleshooting for PLC Modules and I/O Devices

Failures of I/O systems are a common source of headache for control engineers. Troubleshooting those devices that have polarized connections (source vs sink, and NPN vs PNP) is a technique worth refining.


Info Byte: Difference Between Analog and Digital Multimeters

Info Byte: Difference Between Analog and Digital Multimeters

Analog and digital multimeters have both enjoyed popularity in different generations of electrical systems. What is unique about the analog meters, and in what situations might they be preferred over their digital counterparts?


Application Considerations for pH Sensors

Application Considerations for pH Sensors

Measuring pH is a critical task of many chemical processes and systems. Learn the definition of pH, the measurement tools, and the calibration steps for proper operation and care of these meters.


SPC Pillar: Continual Improvement Process (CIP)

SPC Pillar: Continual Improvement Process (CIP)

Statistical process control (SPC) allows for continual improvement process (CIP), a method of optimizing a process driven by data and statistical methods.


Choosing The Right Cables for Industrial Automation

Choosing The Right Cables for Industrial Automation

Industrial automation is only possible when the various system components can communicate with each other using physical cable connections. In this article, learn about some of the most popular communication cables and connectors used in the industry.


SPC Pillar: Using Control Charts

SPC Pillar: Using Control Charts

Learn how control charts are used in statistical process control (SPC) to show how a process changes with time as compared to past measurements, providing reliable visualizations for data-driven decisions.


What Is a PLC? An Introduction to Programmable Logic Controllers

What Is a PLC? An Introduction to Programmable Logic Controllers

What is a PLC? This article will lay out a succinct definition of a programmable logic controller and explain its basic components.