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Modern Distributed Control System (DCS) Using the ABB Advant Controller

Modern Distributed Control System (DCS) Using the ABB Advant Controller

Many worldwide plants are still running the old Advant Controller 450 from ABB in their facility, with many plants using the latest System 800xA DCS interfaced with the existing AC450 controller.


Introduction to Servers for Industrial Applications

Introduction to Servers for Industrial Applications

Servers are vital to the flow of information in and around organizations, acting as a hub for information transfer and storage. Learn about the role of servers in industry and the potential challenges that come with maintaining them.


 Omron PLCs - A Hardware History

Omron PLCs - A Hardware History

With the first fuzzy logic-based controllers on the market in 1983, learn how the Japanese-born automation company, Omron, adopted fuzzy logic as a basis for the design of its current PLCs.


Differences Between a Programmable Logic Controller (PLC) and a Remote Terminal Unit (RTU)

Differences Between a Programmable Logic Controller (PLC) and a Remote Terminal Unit (RTU)

Despite the many overlaps, PLCs and RTUs are two different devices, each with specific suitable applications.


Feedback for Fluid Cylinders: Bang Bang Control

Feedback for Fluid Cylinders: Bang Bang Control

Tracking the position of a hydraulic or pneumatic cylinder is often accomplished at a basic precision level, detecting only end stop limits with discrete digital values… But what methods accomplish this?


Understanding NPN vs PNP for Sensors and Devices

Understanding NPN vs PNP for Sensors and Devices

You are bound to encounter two terms associated with sensors and some loads: ‘NPN’ and ‘PNP’. You must understand the relationship between the field device and the control module in order to choose and install components properly when needed.


8 Steps To Successful Predictive Maintenance Implementation (with examples)

8 Steps To Successful Predictive Maintenance Implementation (with examples)

We'll run through the eight basic steps for implementing a predictive maintenance strategy in your business to improve critical asset availability, reduced maintenance costs, and enhanced revenues over time.


Info Byte: The Mystery of Ice Cube Relays–Coil Polarity

Info Byte: The Mystery of Ice Cube Relays–Coil Polarity

Relay and other coil devices pose a few confusing questions: How can the relay still work if you connect a DC supply in reverse? How can an alternating voltage attract and hold the load consistently?


 Configuration and  Data Logging: Using a PCU to Translate From Process to SCADA

Configuration and Data Logging: Using a PCU to Translate From Process to SCADA

The PCU400 can handle all known industrial protocols and forward them to the master station to get an effective connection between the SCADA system and the data from the manufacturing or system process.


Why is 4-20 mA Current Used for Industrial Analog Sensors?

Why is 4-20 mA Current Used for Industrial Analog Sensors?

Industrial analog sensor devices primarily use 0-10 volt or 4-20 milliamp. For those mA signals, learn the reasons for why the lower and upper limit standards were determined as 4 mA and 20 mA.


Control and Visualization of Power Plant Data Through SCADA Systems

Control and Visualization of Power Plant Data Through SCADA Systems

The control and visualization of power plant processes through SCADA improves the supervision, coordination, and security of the power system operations.


 PLC Program Commands: Arrays and Pointers

PLC Program Commands: Arrays and Pointers

The ability to utilize an array effectively is a fundamental skill in becoming a PLC programmer, but it can also be very complex and difficult to master. Let’s do a run-down of arrays and some of their complexities!


Gateway Configuration of RTU560 to Communicate Power System Data Over IEC-101 and IEC-104 Protocols

Gateway Configuration of RTU560 to Communicate Power System Data Over IEC-101 and IEC-104 Protocols

All real-time power system data can be communicated to a central control system to protect main equipment from overloading. Learn how to create a project directory structure, hardware configuration, and set network tree parameters for real-time control and monitoring.


Challenges and Best Practices Implementing Industrial IoT Solutions

Challenges and Best Practices Implementing Industrial IoT Solutions

As the IIoT continues to grow in the industrial sector, businesses face a number of obstacles to integrating its solutions. Learn about these challenges as well as some potential solutions.


3-phase Motor Types: Synchronous and Induction Motors

3-phase Motor Types: Synchronous and Induction Motors

In this article, we will take a look at the differences between synchronous and induction motors, as well as the two types of induction motors: squirrel cage and wound rotor.


Solving the Biggest Challenge of IoT Devices: Power

Solving the Biggest Challenge of IoT Devices: Power

Remote locations are notoriously difficult to supply power, yet they are the exact locations where many data points must be collected. How can IoT devices be designed to conserve power to last for months or even years?


Components of the Industrial Internet of Things

Components of the Industrial Internet of Things

Learn about the four IIoT architecture layers: perception, network, processing, and application, and how  these layers are necessary to implement IIoT in an industrial setting to benefit varying processes.


IoT Software Distribution Models: Cloud Based and On Premises

IoT Software Distribution Models: Cloud Based and On Premises

Software distribution models have historically been on premises, however, as industry has become more digital, cloud-based solutions have become increasingly popular, including SaaS and its variants, IaaS and PaaS.  


Preventing Failures in High-Temperature Manufacturing Processes

Preventing Failures in High-Temperature Manufacturing Processes

Any machine can become a source of elevated temperature, even under regular operation. We cannot assume that temperature problems occur only based on climate conditions, and mitigation steps must be employed.


Active Power, Reactive Power, Apparent Power, and the Role of Power Factor

Active Power, Reactive Power, Apparent Power, and the Role of Power Factor

The diverse power terms in electrical generation systems include active, reactive, and apparent power, all of which lead to the introduction of ‘power factor’ effectiveness in an AC circuit.