What’s the difference between a Cat 6 and a Cat 6a cable, anyhow? Ethernet cables must meet certain performance standards, and these standards can be quite…
What’s the difference between a Cat 6 and a Cat 6a cable, anyhow? Ethernet cables must meet certain performance standards, and these standards can be quite confusing at first glance.
In honor of May the 4th, Star Wars Day, we compare the sources and applications of the two most common force-delivery…
In honor of May the 4th, Star Wars Day, we compare the sources and applications of the two most common force-delivery systems - mechanical and hydraulic.
In this first of an upcoming series, we investigate Siemens as a major PLC manufacturer, learning about the hardware,…
In this first of an upcoming series, we investigate Siemens as a major PLC manufacturer, learning about the hardware, software, and key applications of each product lineup.
Large DC and AC motor drives often provide terminals for installing a braking resistor. What are these resistors, and how…
Large DC and AC motor drives often provide terminals for installing a braking resistor. What are these resistors, and how do they slow down a machine? What hazards and cautions must be considered?
Redundancy and safety are often seen together in industrial safety systems. Safety relays monitor emergency devices to…
Redundancy and safety are often seen together in industrial safety systems. Safety relays monitor emergency devices to switch contacts based on status - but what makes them different from normal relays?
This article covers the prominent IEC 60870 standard for SCADA in electrical power systems, as well as background…
This article covers the prominent IEC 60870 standard for SCADA in electrical power systems, as well as background information on the International Electrotechnical Commission (IEC), the publishing organization.
With the increasing appearance of “web-based” HMIs, we investigate these devices, learn how they differ from the…
With the increasing appearance of “web-based” HMIs, we investigate these devices, learn how they differ from the graphical HMIs, and see implications for our modern control system architecture.
AC motors are common throughout industry - easily controlled by VFDs and without the maintenance that comes with DC…
AC motors are common throughout industry - easily controlled by VFDs and without the maintenance that comes with DC brushes. So then, why are DC motors still used in certain applications?
The objective of predictive maintenance is to foresee potential machine failure with the help of machine learning…
The objective of predictive maintenance is to foresee potential machine failure with the help of machine learning algorithms provided with vast quantities of data.
Labels are such a small detail in the world of robotics and automation, they are often given very little attention.…
Labels are such a small detail in the world of robotics and automation, they are often given very little attention. However, they play a vital role in proper system function - from installation to troubleshooting.
Inductive loads, such as solenoids and contactors, can cause arcs and failures back into electromechanical switching…
Inductive loads, such as solenoids and contactors, can cause arcs and failures back into electromechanical switching devices, causing costly downtime. The solution is cheaper than you think.
Moisture inside industrial pneumatic systems is a major cause for concern, and if the air is not filtered or dried…
Moisture inside industrial pneumatic systems is a major cause for concern, and if the air is not filtered or dried properly, it can lead to serious failures.
Failures of I/O systems are a common source of headache for control engineers. Troubleshooting those devices that have…
Failures of I/O systems are a common source of headache for control engineers. Troubleshooting those devices that have polarized connections (source vs sink, and NPN vs PNP) is a technique worth refining.
The fourth pillar of effective statistical process control (SPC) is the use of designed experiments used to learn as much…
The fourth pillar of effective statistical process control (SPC) is the use of designed experiments used to learn as much as possible from a limited number of experiments, yet remain statistically relevant enough to be useful.
Analog and digital multimeters have both enjoyed popularity in different generations of electrical systems. What is…
Analog and digital multimeters have both enjoyed popularity in different generations of electrical systems. What is unique about the analog meters, and in what situations might they be preferred over their digital counterparts?
What is a PLC? This article will lay out a succinct definition of a programmable logic controller and explain its basic…
What is a PLC? This article will lay out a succinct definition of a programmable logic controller and explain its basic components.
Pressure and flow rate are terms used in all areas of hydraulic and pneumatic systems. Learn the definition and science…
Pressure and flow rate are terms used in all areas of hydraulic and pneumatic systems. Learn the definition and science of these terms, and the reason they are so important within industry.
In the late 1960s, a revolution in manufacturing became a reality when the first Programmable Logic Controller (PLC) was…
In the late 1960s, a revolution in manufacturing became a reality when the first Programmable Logic Controller (PLC) was developed. We’ll examine the early history of the PLC - not just the technology, but also the inspiration of the inventors as well.
This article reviews and compares some of the most prominent industrial Ethernet protocols.
This article reviews and compares some of the most prominent industrial Ethernet protocols.
Any industrial electrician can instantly recognize a relay, but when it comes to wiring, why are the terminals numbered…
Any industrial electrician can instantly recognize a relay, but when it comes to wiring, why are the terminals numbered in such apparently random order?