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There’s This Thing Called ‘Skin Effect’ in Wires: What Does it Mean to You?

There’s This Thing Called ‘Skin Effect’ in Wires: What Does it Mean to You?

Current flow in wires is often modeled with a perfectly circular cross-section, with the size of the wire being responsible for the maximum current. This is true, but there’s more to the story.


Understanding Delta-Wound Three-Phase Motors for Industrial Applications

Understanding Delta-Wound Three-Phase Motors for Industrial Applications

There are two types of winding designs inside three-phase industrial motors: Wye and Delta. Although the motors and connections look similar on the outside, this article discusses the internal construction for Delta wound motors.


Using Loop Powered Isolators to Solve Ground Loop Problems

Using Loop Powered Isolators to Solve Ground Loop Problems

Many signal sources and process transmitters do not include isolation, which can cause problems when the instruments are at different locations. A loop powered isolator is often the solution.


Human Machine Interface (HMI): Controls and Data Types

Human Machine Interface (HMI): Controls and Data Types

An overview of HMI data types, input controls, output indicators, and message functions, the building blocks used to construct informative and appealing HMI applications.


Grounding and UL 508A Standards - Part 2, Sizing and Power Supplies

Grounding and UL 508A Standards - Part 2, Sizing and Power Supplies

Additional rules for the grounding and bonding of industrial control panels include the sizing of ground conductors and the conditions that dictate when power supplies and transformers must be grounded.


PLC CPU Modes Explained: Run, Stop, and Program

PLC CPU Modes Explained: Run, Stop, and Program

A PLC can be placed in Run or Stop, or occasionally Program mode, usually through physical or virtual methods. But what do these modes mean, and when should they be used?


Duties of Power Plant Operators, The Journey From Entry to Senior Operator

Duties of Power Plant Operators, The Journey From Entry to Senior Operator

When beginning a new career, an obvious question is how to take positive steps, from your first day inside the plant all the way to becoming an experienced senior operator.


PLC Programming: Best Practices for Function Block Diagrams

PLC Programming: Best Practices for Function Block Diagrams

Function block diagrams can be a useful tool, but they can also add a lot of complexity. Learn about the what, when, where, and why of function block diagram (FBD) programming.


Ethernet Ports on Controllers: How Many, and What do They Do?

Ethernet Ports on Controllers: How Many, and What do They Do?

Some controllers and network devices have one port, while others have two. Why is there a difference, and what advantages does having two network ports actually provide?


How to Design and Deploy a Web-Based HMI Project - Part 1

How to Design and Deploy a Web-Based HMI Project - Part 1

A walkthrough and discussion of a simple web-based HMI solution that could modernize your current HMI technology stack. The first step in the process involves sending data from a device to a server.


System Dynamic and Frequency Response Analysis

System Dynamic and Frequency Response Analysis

Understanding the building blocks of s-domain analysis and magnitude response theory can go a long way in helping engineers predict how and why some system design choices are made over others.


How to Design and Deploy a Web-Based HMI Project - Part 4

How to Design and Deploy a Web-Based HMI Project - Part 4

Refining and integrating a front-end HMI application to an API middle layer with real-time data display and historian capabilities for short-term data visualization.


How to Design and Deploy a Web-Based HMI Project - Part 3

How to Design and Deploy a Web-Based HMI Project - Part 3

Learn the first steps in focusing on the integration of a front-end HMI application to an API middle layer.


How to Design and Deploy a Web-Based HMI Project - Part 2

How to Design and Deploy a Web-Based HMI Project - Part 2

The middle layer, or API layer of a custom-built HMI project involves a server that can submit or receive data to and from a device, either to provide the user interface or interact with the machine.


What Does ‘Explosion Proof’ Mean, and Who Should Care?

What Does ‘Explosion Proof’ Mean, and Who Should Care?

Some workplaces are more dangerous than others, not because of the practices, but rather the products. Where do explosions occur, and what practices exist to reduce such risk for equipment and workforce?


Explaining User-Defined Data Types for PLC Programming

Explaining User-Defined Data Types for PLC Programming

User-defined data types (UDTs) are a powerful and useful tool when applied to their full advantage. However, misused, they can become problematic and introduce roadblocks to troubleshooting and upgrading PLC programs.


Creating a Low-Cost OpenPLC Pulse Timer Function Block HMI with an M5Stack Core

Creating a Low-Cost OpenPLC Pulse Timer Function Block HMI with an M5Stack Core

Triggering a machine by an external event often requires a pulse timer for OpenPLC Pulse Timer control. Here’s a brief tutorial on how an M5Stack Core can offer a simple, effective low-cost Arduino OpenPLC HMI solution.


Understanding the Automation Lingo: PLC, PAC, RTU, DCS, and SCADA

Understanding the Automation Lingo: PLC, PAC, RTU, DCS, and SCADA

What are these terms, PLC, PAC, RTU, DCS, SCADA? Why are they so important to industrial robotics and automation? Explore how each different piece functions to build a comprehensive automated system.


Differences between Transformer and Transformer-free UPS Designs

Differences between Transformer and Transformer-free UPS Designs

Transformerless UPS designs are taking place in various industries, particularly in aseptic manufacturing, pharmaceuticals, and healthcare, where the reliability of power supply is critical.


Examples of Analog Signals in Control Systems

Examples of Analog Signals in Control Systems

Many articles address the wiring and implementation of analog control signals, but where are they used, and what might make them a better (or perhaps worse) decision than digital input/output devices?