Having separately covered Arduino’s microcontroller platforms and AutomationDirect Productivity PLCs, it’s time to take the wheel of the ProOpen, a PLC that…
Having separately covered Arduino’s microcontroller platforms and AutomationDirect Productivity PLCs, it’s time to take the wheel of the ProOpen, a PLC that combines modularity with C++ programming.
There are a lot of companies considering in-house automation or consulting with integrators for automated systems. But…
There are a lot of companies considering in-house automation or consulting with integrators for automated systems. But where do you start, and how do you even pick a project for automation?
Fluid control valves rely on the opening and closing of internal passageways to direct the flow of power. But what do…
Fluid control valves rely on the opening and closing of internal passageways to direct the flow of power. But what do they look like inside, and how do these ‘valve spools’ actually work?
There are a few options when it comes to tracking part data throughout a process or assembly of a machine. Follow along…
There are a few options when it comes to tracking part data throughout a process or assembly of a machine. Follow along as we explain just a few of the more common methods.
Innovative pulp and paper operators are turning advanced process control, automated testing, and quality control system…
Innovative pulp and paper operators are turning advanced process control, automated testing, and quality control system data into actionable business insights that improve operational efficiency all along the value chain.
I/O mapping is the process of converting raw input and output data into specific tags, but how can we find a method for…
I/O mapping is the process of converting raw input and output data into specific tags, but how can we find a method for mapping I/O that is both efficient and scalable?
Creating custom alarm systems can be complicated and overwhelming, but they can also be very beneficial for equipment…
Creating custom alarm systems can be complicated and overwhelming, but they can also be very beneficial for equipment builders and integrators. Follow along as we build a custom alarm handling system.
Installing sensors into a manufacturing process is intended to collect data, useful in making logical true/false…
Installing sensors into a manufacturing process is intended to collect data, useful in making logical true/false decisions. But what settings must be adjusted when you install these sensors?
Servo motors are common in all kinds of motion control applications for various industries, but what are these devices,…
Servo motors are common in all kinds of motion control applications for various industries, but what are these devices, and what makes them different from standard AC or DC motors?
Using a Raspberry Pi and the OpenPLC software platform, create a simple PLC that can be programmed in ladder diagrams…
Using a Raspberry Pi and the OpenPLC software platform, create a simple PLC that can be programmed in ladder diagrams with remote access and I/O monitoring dashboards.
This article investigates the basic components and wiring conventions for common three-phase motor starter…
This article investigates the basic components and wiring conventions for common three-phase motor starter configurations, including direct online, reversing, and star-delta.
Complete wiring guide for 3-phase motor starters with and without overload (OL) relays.
Complete wiring guide for 3-phase motor starters with and without overload (OL) relays.
Electrical and mechanical measurements are often labeled with "RMS" and "True RMS." Aside from the simple math…
Electrical and mechanical measurements are often labeled with "RMS" and "True RMS." Aside from the simple math definitions we learned in electronics class, why is this distinction actually important?
Have you ever heard of a relay? Of course you have. There are many different kinds, plus hundreds of different trade…
Have you ever heard of a relay? Of course you have. There are many different kinds, plus hundreds of different trade lingo names. What are some of the most common, and how do we use them?
Knowing what kind of control system to use: that’s a question that must be answered before setting up the factory…
Knowing what kind of control system to use: that’s a question that must be answered before setting up the factory floor. Why would someone choose pneumatic over electrical controls?
Within motors, two very different types of resistance are evident. The resistance of the windings is measured with a…
Within motors, two very different types of resistance are evident. The resistance of the windings is measured with a normal multimeter. But what is insulation resistance, and how is it measured?
In order to trace control system problems to the core, the ability to read and interpret various resources, from…
In order to trace control system problems to the core, the ability to read and interpret various resources, from facility-level diagrams to machine-level wiring layouts, is critical.
Converting different numbering systems is quite common in PLCs and structured text codes. Why? Because people read…
Converting different numbering systems is quite common in PLCs and structured text codes. Why? Because people read decimals. Computers read binary. Processors read sets of bits. Not so simple.
Digital controls like VFDs and soft starts have advantages by elongating start time, but simple strategies for starting…
Digital controls like VFDs and soft starts have advantages by elongating start time, but simple strategies for starting motors with a reduced current draw, like star-delta (or wye-delta) are common.
It’s important to consider your PLC tag naming convention when using different styles. Learn when and why you might…
It’s important to consider your PLC tag naming convention when using different styles. Learn when and why you might even use more than one, depending on the circumstances and scope of your project.