With the increasing appearance of “web-based” HMIs, we investigate these devices, learn how they differ from the graphical HMIs, and see implications for our…
With the increasing appearance of “web-based” HMIs, we investigate these devices, learn how they differ from the graphical HMIs, and see implications for our modern control system architecture.
AC motors are common throughout industry - easily controlled by VFDs and without the maintenance that comes with DC…
AC motors are common throughout industry - easily controlled by VFDs and without the maintenance that comes with DC brushes. So then, why are DC motors still used in certain applications?
Before digital control systems, responses were fairly slow. Push a button, and a motor contactor engaged. These days, the…
Before digital control systems, responses were fairly slow. Push a button, and a motor contactor engaged. These days, the speed of computers introduces some new challenges but brings solutions as well.
Modbus is a communication protocol stemming from the early days of Modicon PLCs, but is still common today. These two…
Modbus is a communication protocol stemming from the early days of Modicon PLCs, but is still common today. These two example implementations of Modbus transactions will get you started.
The objective of predictive maintenance is to foresee potential machine failure with the help of machine learning…
The objective of predictive maintenance is to foresee potential machine failure with the help of machine learning algorithms provided with vast quantities of data.
Labels are such a small detail in the world of robotics and automation, they are often given very little attention.…
Labels are such a small detail in the world of robotics and automation, they are often given very little attention. However, they play a vital role in proper system function - from installation to troubleshooting.
Inductive loads, such as solenoids and contactors, can cause arcs and failures back into electromechanical switching…
Inductive loads, such as solenoids and contactors, can cause arcs and failures back into electromechanical switching devices, causing costly downtime. The solution is cheaper than you think.
Failures of I/O systems are a common source of headache for control engineers. Troubleshooting those devices that have…
Failures of I/O systems are a common source of headache for control engineers. Troubleshooting those devices that have polarized connections (source vs sink, and NPN vs PNP) is a technique worth refining.
The fourth pillar of effective statistical process control (SPC) is the use of designed experiments used to learn as much…
The fourth pillar of effective statistical process control (SPC) is the use of designed experiments used to learn as much as possible from a limited number of experiments, yet remain statistically relevant enough to be useful.
Power delivered to devices can be changed by raising or lowering the voltage and current. But this method does not always…
Power delivered to devices can be changed by raising or lowering the voltage and current. But this method does not always produce intended results. Pulse width modulation (or PWM) can be used to better control variable loads.
Analog and digital multimeters have both enjoyed popularity in different generations of electrical systems. What is…
Analog and digital multimeters have both enjoyed popularity in different generations of electrical systems. What is unique about the analog meters, and in what situations might they be preferred over their digital counterparts?
Statistical process control (SPC) allows for continual improvement process (CIP), a method of optimizing a process driven…
Statistical process control (SPC) allows for continual improvement process (CIP), a method of optimizing a process driven by data and statistical methods.
Industrial automation is only possible when the various system components can communicate with each other using physical…
Industrial automation is only possible when the various system components can communicate with each other using physical cable connections. In this article, learn about some of the most popular communication cables and connectors used in the industry.
Learn how control charts are used in statistical process control (SPC) to show how a process changes with time as…
Learn how control charts are used in statistical process control (SPC) to show how a process changes with time as compared to past measurements, providing reliable visualizations for data-driven decisions.
What is a PLC? This article will lay out a succinct definition of a programmable logic controller and explain its basic…
What is a PLC? This article will lay out a succinct definition of a programmable logic controller and explain its basic components.
Pressure and flow rate are terms used in all areas of hydraulic and pneumatic systems. Learn the definition and science…
Pressure and flow rate are terms used in all areas of hydraulic and pneumatic systems. Learn the definition and science of these terms, and the reason they are so important within industry.
Statistical process control (SPC) is meaningless without the proper collection and analysis of data. For some process…
Statistical process control (SPC) is meaningless without the proper collection and analysis of data. For some process parameters, this is a simple task. But not every part of a process is driven by simple, quantitative parameters.
In the late 1960s, a revolution in manufacturing became a reality when the first Programmable Logic Controller (PLC) was…
In the late 1960s, a revolution in manufacturing became a reality when the first Programmable Logic Controller (PLC) was developed. We’ll examine the early history of the PLC - not just the technology, but also the inspiration of the inventors as well.
This article reviews and compares some of the most prominent industrial Ethernet protocols.
This article reviews and compares some of the most prominent industrial Ethernet protocols.
Digital control systems are particular about the direction of current flow from sensors and input devices. The terms…
Digital control systems are particular about the direction of current flow from sensors and input devices. The terms sourcing and sinking (often abbreviated source and sink) are among the more confusing ratings found on I/O module datasheets. Part 1 of a 3-part series.