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Fundamentals of Grounding in Industrial Automation and Control Systems

Fundamentals of Grounding in Industrial Automation and Control Systems

The subject of grounding in electronics is broad and complex, spanning across a variety of functions and objectives. In this article, we will investigate the applications and regulation of grounding in control systems on a fundamental level.


Addressing Common Industrial IoT Cybersecurity Risks For Control Systems

Addressing Common Industrial IoT Cybersecurity Risks For Control Systems

Addressing cybersecurity threats introduced by IIoT technology and devices can quickly seem overwhelming. However, an understanding of the risks can lead to some straightforward countermeasures.


Understanding Controller Memory Types and Conservation

Understanding Controller Memory Types and Conservation

Insufficient controller memory can result in reduced HMI and SCADA response speed and longer scan times. Know the differences between RAM, ROM, and removable memory, and how to keep program sizes in check.


What is Proportional Gain?

What is Proportional Gain?

This article discusses the meaning and effects of proportional gain in a controlled system such as motion, temperature, and fluid flow.


Alarm and Event Handling and Processing in Process Control Systems

Alarm and Event Handling and Processing in Process Control Systems

Events that cause alarms are not the most common events in a process system, but they must be handled with proper care, being both resolved and recorded in order to prevent hazards and downtime.


Control System Process Data Archiving: Strategy and Methodology

Control System Process Data Archiving: Strategy and Methodology

Data stored in a historian server is useful for analysis and troubleshooting. Learn about data archiving techniques for control systems, as well as what type of data is stored and the tools to make it happen.


Teardown: What’s Inside a Human-machine Interface (HMI)?

Teardown: What’s Inside a Human-machine Interface (HMI)?

Human-machine interfaces, or HMIs, provide visual process data and allow access to process parameters and diagnostics information. What’s inside these touchscreen displays, and how do they actually work?


Network Manager SCADA System in Hydroelectric Power Plants

Network Manager SCADA System in Hydroelectric Power Plants

Network Manager SCADA is a real-time, modular system that is highly scalable and easy to deploy and maintain. The system can grow with future needs and support a virtualized environment to decrease hardware cost.


Modern Distributed Control System (DCS) Using the ABB Advant Controller

Modern Distributed Control System (DCS) Using the ABB Advant Controller

Many worldwide plants are still running the old Advant Controller 450 from ABB in their facility, with many plants using the latest System 800xA DCS interfaced with the existing AC450 controller.


Proportional Gain and Proportional Band Explained

Proportional Gain and Proportional Band Explained

Learn about proportional gain and proportional band, two key proportional control concepts, to better understand the most popular control system method in industrial automation.


Differences Between a Programmable Logic Controller (PLC) and a Remote Terminal Unit (RTU)

Differences Between a Programmable Logic Controller (PLC) and a Remote Terminal Unit (RTU)

Despite the many overlaps, PLCs and RTUs are two different devices, each with specific suitable applications.


Understanding Floating Point Numbers in PLC Programming

Understanding Floating Point Numbers in PLC Programming

There are three main types of numeric values that must be handled by a PLC: boolean, integers, and floating point. These last floating-point values can create the most confusion for programmers and technicians.


Life on the Farm: Cleaning Stalls, Milking Cows, and… Robots?

Life on the Farm: Cleaning Stalls, Milking Cows, and… Robots?

Learn how one small farm in a rural community is upgrading production with advanced technology in several ways to overcome staff shortages, product demand, and regulatory compliance.


 Configuration and  Data Logging: Using a PCU to Translate From Process to SCADA

Configuration and Data Logging: Using a PCU to Translate From Process to SCADA

The PCU400 can handle all known industrial protocols and forward them to the master station to get an effective connection between the SCADA system and the data from the manufacturing or system process.


B&R Automation Studio Programming Example - Driving Motion Axes

B&R Automation Studio Programming Example - Driving Motion Axes

Explore the design of a servo pick and place sample case using B&R Automation Studio, from the project creation to the configuration of the controller, drives, and motion axes. 


Control and Visualization of Power Plant Data Through SCADA Systems

Control and Visualization of Power Plant Data Through SCADA Systems

The control and visualization of power plant processes through SCADA improves the supervision, coordination, and security of the power system operations.


Cloud Computing and the Industrial Internet of Things

Cloud Computing and the Industrial Internet of Things

Over the last decade, cloud service providers have improved technology, particularly data security and integrity. These remain the top concern of many manufacturing businesses, but as improvements are rolled out, more and more companies are adopting cloud solutions. 


Understanding Centralization vs Decentralization of PLCs

Understanding Centralization vs Decentralization of PLCs

Centralized control systems are often seen as outdated compared to decentralized systems; however, both have their advantages and disadvantages when it comes to choosing which one to use in manufacturing. 


Obsolescence in Control Systems - Disaster or Opportunity?

Obsolescence in Control Systems - Disaster or Opportunity?

One of the most considerable risks in aging control environments is that eventually, spare parts become obsolete and unavailable, and the lack of an upgrade plan can turn a simple failure into a catastrophe.


Web-Based Industrial HMIs: What’s The Difference?

Web-Based Industrial HMIs: What’s The Difference?

With the increasing appearance of “web-based” HMIs, we investigate these devices, learn how they differ from the graphical HMIs, and see implications for our modern control system architecture.