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Ladder Logic for the Arduino Opta PLC: Creating Your First Program

Ladder Logic for the Arduino Opta PLC: Creating Your First Program

Arduino’s Opta mini PLC platform is supported by the new PLC IDE. Learn to create and download your first program and take advantage of built-in I/O for an easy introduction to the platform.


A Hands-on Walkthrough of MQTT Protocol Using the paho-mqtt Open Source Library

A Hands-on Walkthrough of MQTT Protocol Using the paho-mqtt Open Source Library

No more IIoT buzzwords! This article aims to walk through an implementation of MQTT using the paho-mqtt library using nothing more than your local machine and some simple Python programming.


Leveraging IIoT and Energy Measurement Tools for Machine Optimization

Leveraging IIoT and Energy Measurement Tools for Machine Optimization

Analytics from data algorithms can predict machine failures and provide diagnostics—but what should we measure? Then, once the information has been collected, what trends might point to problems?


Lasers and Their Uses in Sensing and Object Detecting

Lasers and Their Uses in Sensing and Object Detecting

A subset of light is the focused cohesive beams that make up lasers, which can be used in optical sensing. These devices provide benefits of greater range, precision, and even mapping for mobile robotics.


What’s This Standardized Code for Information? Funny You Should ASCII

What’s This Standardized Code for Information? Funny You Should ASCII

ASCII is a familiar acronym, found in applications like Modbus communications and string data types—but what is it, and what does ASCII mean for automation engineers?


Cybersecurity for Industrial Control Systems

Cybersecurity for Industrial Control Systems

Cybersecurity is all about processes and people. A lot of threats can be mitigated through technology, but only if people understand how cybersecurity affects control systems and related technology.


The Basics of Optical Sensors and Common Types

The Basics of Optical Sensors and Common Types

Optical sensors are one of the most popular sensor types in industrial automation. This article covers optical sensor basics and commonly used types, including fiber optic, photoelectric, and optical encoders.


Introduction to Industrial Sensors

Introduction to Industrial Sensors

Industrial sensors can be found in nearly every modern industrial process, regardless of complexity. Learn the history, evolution, and variety of sensors that make manufacturing the modern marvel we see today.


Inrush Current: Why Is Motor Startup Current So High?

Inrush Current: Why Is Motor Startup Current So High?

Motors consume the highest current during startup—this is a well-known fact. But logically, the slowest speed should relate to the lowest power consumption. Why, then, is inrush current so high for motors?


Addressing Common Industrial IoT Cybersecurity Risks For Control Systems

Addressing Common Industrial IoT Cybersecurity Risks For Control Systems

Addressing cybersecurity threats introduced by IIoT technology and devices can quickly seem overwhelming. However, an understanding of the risks can lead to some straightforward countermeasures.


Siemens TIA Portal and S7-1200 Tutorial 2: Analog Inputs

Siemens TIA Portal and S7-1200 Tutorial 2: Analog Inputs

Programming simple coil and contact commands is an easy matter in most PLC IDEs. Connecting and configuring analog inputs can be more challenging with various bit resolutions and conversion commands.


Understanding Controller Memory Types and Conservation

Understanding Controller Memory Types and Conservation

Insufficient controller memory can result in reduced HMI and SCADA response speed and longer scan times. Know the differences between RAM, ROM, and removable memory, and how to keep program sizes in check.


An Engineer Explains the Hexadecimal and Octal Number Systems

An Engineer Explains the Hexadecimal and Octal Number Systems

Computers understand values as long strings of binary bits, but we humans convert them to other systems for convenience. Decimal makes sense, but what about hexadecimal and the lesser-known octal systems?


Understanding Sensor Specifications

Understanding Sensor Specifications

Operating voltage, linearity, dimensions, polarity protection, range… When it comes to sensors, every situation calls for understanding these specs in detail during design, purchasing, and installation.


How IIoT can Benefit Maintenance Practices and Increase Overall Equipment Effectiveness

How IIoT can Benefit Maintenance Practices and Increase Overall Equipment Effectiveness

As data becomes available, maintenance can shift from being done on a rigid schedule to a more cost-effective plan of fixing as required, even turning attention to the root cause of maintenance woes.


Combatting the Effects of EMI with EMC Design Principles for Electrical Panels

Combatting the Effects of EMI with EMC Design Principles for Electrical Panels

EMC-compliant panels are an excellent first step in reducing electromagnetic interference from industrial control systems. Learn about some features of electromagnetic compatibility in panels.


Understanding Power Quality, Monitoring, and Correction  

Understanding Power Quality, Monitoring, and Correction  

Power quality is an increasing concern for manufacturers all over the world as electrical equipment becomes more advanced and therefore sensitive to discrepancies in the supplied power.


Introduction to Modbus and Modbus Function Codes

Introduction to Modbus and Modbus Function Codes

Modbus is one of the oldest industrial communication protocols still in use today. Continue reading to find out how the protocol works and how to use it for monitoring and control.


Rockwell’s Studio 5000 and Analog I/O Tutorial 2

Rockwell’s Studio 5000 and Analog I/O Tutorial 2

Learn how to install and program analog modules into Rockwell’s hardware and software environments using a CompactLogix PLC and Studio 5000.


Not Just Another IIoT Article: MQTT for Pneumatic Cylinder Maintenance

Not Just Another IIoT Article: MQTT for Pneumatic Cylinder Maintenance

IIoT is a daunting topic due to ambiguous interactions of hardware and software. This article outlines the basic steps to use an MQTT broker to collect the number of cycles from a pneumatic cylinder for PM software.