Latest Sheet Metal Technical Articles

Categories

Motion Control: It’s More Than Just “Point A to Point B”

Motion Control: It’s More Than Just “Point A to Point B”

Building precise rotating or linear systems often costs a lot! When is it justified to spend the extra cost to design and build such a system, and what are the different components and system types?


Seal-In Ladder Logic vs. Latching/Unlatching PLC Commands

Seal-In Ladder Logic vs. Latching/Unlatching PLC Commands

An age-old debate in PLC programming: investigating the uses and caveats of latching software commands versus seal-in ladder logic for industrial control applications.


Tutorial: Analog Signals with Phoenix Contact’s PLCnext Platform

Tutorial: Analog Signals with Phoenix Contact’s PLCnext Platform

Learn how to connect analog inputs, either voltage or current, to the Phoenix Contact’s IIoT PLC platform and design simple data processing programs with the PLCnext Engineer IDE.


Robot-To-PLC Handshaking

Robot-To-PLC Handshaking

Controlling an industrial robot can be done through the use of well-crafted signal handshakes. Follow along as we dive into several robot-to-PLC communication strategies.


Power and Precision | Electrical Motor-Driven Linear Actuators

Power and Precision | Electrical Motor-Driven Linear Actuators

Electrical control holds many advantages over fluid power with precise control, feedback, and a lower-maintenance system. But how do electric actuators work, and how do they stack up against fluids?


Understanding Industrial Ethernet Connections: RJ45, Fiber, M12, and SFP

Understanding Industrial Ethernet Connections: RJ45, Fiber, M12, and SFP

Ethernet switches can use four different types of connections: RJ45, fiber, M12, and SFP. Understanding the difference can help with network troubleshooting, design, or alteration.


How-To Guide to Robot Programming: All About User Frames

How-To Guide to Robot Programming: All About User Frames

In this article, we'll explore user frames in the context of a 6-axis industrial or collaborative robot. Learn the definition, practical applications, and advantages that user frames have to offer.


Setting up Discrete Sensors: Polarity, Mode, Range, and Limits

Setting up Discrete Sensors: Polarity, Mode, Range, and Limits

Installing sensors into a manufacturing process is intended to collect data, useful in making logical true/false decisions. But what settings must be adjusted when you install these sensors?


What is a Servo, and How do Servo Motors Work?

What is a Servo, and How do Servo Motors Work?

Servo motors are common in all kinds of motion control applications for various industries, but what are these devices, and what makes them different from standard AC or DC motors?


How to Wire Motor Starters and Contactors

How to Wire Motor Starters and Contactors

This article investigates the basic components and wiring conventions for common three-phase motor starter configurations, including direct online, reversing, and star-delta.


Detailed Introduction to Dual Check Safety (DCS) in Robotic Work Cells

Detailed Introduction to Dual Check Safety (DCS) in Robotic Work Cells

Learn about FANUC’s Dual Check Safety (DCS) system and the various methods, how to configure the DCS parameters, and how to avoid and resolve issues associated with DCS positional alarms.


A Better Fit: Comparing Electrical Systems vs. Pneumatic Systems

A Better Fit: Comparing Electrical Systems vs. Pneumatic Systems

Knowing what kind of control system to use: that’s a question that must be answered before setting up the factory floor. Why would someone choose pneumatic over electrical controls?


Teardown: What’s Inside a Solenoid-Controlled Safety Interlock?

Teardown: What’s Inside a Solenoid-Controlled Safety Interlock?

Safety devices have two main purposes, both of them meant for (you guessed it) safety. They protect both machine and operator from harm. But what’s inside, and how do these switches work?


How Do You ‘Megger’ a Motor? Understanding Motor Insulation Resistance

How Do You ‘Megger’ a Motor? Understanding Motor Insulation Resistance

Within motors, two very different types of resistance are evident. The resistance of the windings is measured with a normal multimeter. But what is insulation resistance, and how is it measured?


Electrical Drawings, Schematics, and Wiring Diagrams: How to Read Them

Electrical Drawings, Schematics, and Wiring Diagrams: How to Read Them

In order to trace control system problems to the core, the ability to read and interpret various resources, from facility-level diagrams to machine-level wiring layouts, is critical.


Understanding Single-stage vs. Multi-stage Pneumatic Devices

Understanding Single-stage vs. Multi-stage Pneumatic Devices

This article looks at vacuum ejectors and vacuum pumps, specifically outlining the difference between single and multi-stage versions of each type, and common applications.


Star-Delta Wiring for Reduced Voltage Starting of 3-Phase Motors

Star-Delta Wiring for Reduced Voltage Starting of 3-Phase Motors

Digital controls like VFDs and soft starts have advantages by elongating start time, but simple strategies for starting motors with a reduced current draw, like star-delta (or wye-delta) are common.


What is a Circuit Breaker?

What is a Circuit Breaker?

We depend on circuit breakers all the time, even when you have a day off or work from home. These overcurrent protection devices keep machines running safely, reducing the risk of fires and arcing.


Understanding the 17xx | Your Rockwell/Allen-Bradley Hardware Encyclopedia

Understanding the 17xx | Your Rockwell/Allen-Bradley Hardware Encyclopedia

Rockwell Automation’s Allen-Bradley control hardware catalog has long included many series that start with 17xx, but what are these lineups, and what function do they serve?


What is a Variable Frequency Drive (VFD)?

What is a Variable Frequency Drive (VFD)?

When we need to change the speed of an industrial motor, whether to control a process or save energy costs, we turn to the variable frequency drive, better known simply as a VFD.