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Maintenance and Troubleshooting for 6-Axis Robot Arms

Maintenance and Troubleshooting for 6-Axis Robot Arms

Across every make and model of articulated robot, certain maintenance procedures must be followed as motion occurs. Failure to do so can often result in warnings, alarms, and even failure.


Seal-In Ladder Logic vs. Latching/Unlatching PLC Commands

Seal-In Ladder Logic vs. Latching/Unlatching PLC Commands

An age-old debate in PLC programming: investigating the uses and caveats of latching software commands versus seal-in ladder logic for industrial control applications.


Tutorial: Analog Signals with Phoenix Contact’s PLCnext Platform

Tutorial: Analog Signals with Phoenix Contact’s PLCnext Platform

Learn how to connect analog inputs, either voltage or current, to the Phoenix Contact’s IIoT PLC platform and design simple data processing programs with the PLCnext Engineer IDE.


Robot-To-PLC Handshaking

Robot-To-PLC Handshaking

Controlling an industrial robot can be done through the use of well-crafted signal handshakes. Follow along as we dive into several robot-to-PLC communication strategies.


Understanding Industrial Ethernet Connections: RJ45, Fiber, M12, and SFP

Understanding Industrial Ethernet Connections: RJ45, Fiber, M12, and SFP

Ethernet switches can use four different types of connections: RJ45, fiber, M12, and SFP. Understanding the difference can help with network troubleshooting, design, or alteration.


How-To Guide to Robot Programming: All About User Frames

How-To Guide to Robot Programming: All About User Frames

In this article, we'll explore user frames in the context of a 6-axis industrial or collaborative robot. Learn the definition, practical applications, and advantages that user frames have to offer.


What is a Servo, and How do Servo Motors Work?

What is a Servo, and How do Servo Motors Work?

Servo motors are common in all kinds of motion control applications for various industries, but what are these devices, and what makes them different from standard AC or DC motors?


How to Wire Motor Starters and Contactors

How to Wire Motor Starters and Contactors

This article investigates the basic components and wiring conventions for common three-phase motor starter configurations, including direct online, reversing, and star-delta.


Detailed Introduction to Dual Check Safety (DCS) in Robotic Work Cells

Detailed Introduction to Dual Check Safety (DCS) in Robotic Work Cells

Learn about FANUC’s Dual Check Safety (DCS) system and the various methods, how to configure the DCS parameters, and how to avoid and resolve issues associated with DCS positional alarms.


A Better Fit: Comparing Electrical Systems vs. Pneumatic Systems

A Better Fit: Comparing Electrical Systems vs. Pneumatic Systems

Knowing what kind of control system to use: that’s a question that must be answered before setting up the factory floor. Why would someone choose pneumatic over electrical controls?


Teardown: What’s Inside a Solenoid-Controlled Safety Interlock?

Teardown: What’s Inside a Solenoid-Controlled Safety Interlock?

Safety devices have two main purposes, both of them meant for (you guessed it) safety. They protect both machine and operator from harm. But what’s inside, and how do these switches work?


How Do You ‘Megger’ a Motor? Understanding Motor Insulation Resistance

How Do You ‘Megger’ a Motor? Understanding Motor Insulation Resistance

Within motors, two very different types of resistance are evident. The resistance of the windings is measured with a normal multimeter. But what is insulation resistance, and how is it measured?


Electrical Drawings, Schematics, and Wiring Diagrams: How to Read Them

Electrical Drawings, Schematics, and Wiring Diagrams: How to Read Them

In order to trace control system problems to the core, the ability to read and interpret various resources, from facility-level diagrams to machine-level wiring layouts, is critical.


How to Convert Numbers: Binary, Decimal, and Hex Systems

How to Convert Numbers: Binary, Decimal, and Hex Systems

Converting different numbering systems is quite common in PLCs and structured text codes. Why? Because people read decimals. Computers read binary. Processors read sets of bits. Not so simple.


What is a Circuit Breaker?

What is a Circuit Breaker?

We depend on circuit breakers all the time, even when you have a day off or work from home. These overcurrent protection devices keep machines running safely, reducing the risk of fires and arcing.


Understanding the 17xx | Your Rockwell/Allen-Bradley Hardware Encyclopedia

Understanding the 17xx | Your Rockwell/Allen-Bradley Hardware Encyclopedia

Rockwell Automation’s Allen-Bradley control hardware catalog has long included many series that start with 17xx, but what are these lineups, and what function do they serve?


What is a Variable Frequency Drive (VFD)?

What is a Variable Frequency Drive (VFD)?

When we need to change the speed of an industrial motor, whether to control a process or save energy costs, we turn to the variable frequency drive, better known simply as a VFD.


Strain Gauges: Real-World Considerations and Typical Applications

Strain Gauges: Real-World Considerations and Typical Applications

In this article, we will explore real-world considerations for strain gauge performance and typical applications. We’ll be talking about foil and wire strain gauges, but ignoring semiconductors.


Info Byte: What Do NC and NO Mean?

Info Byte: What Do NC and NO Mean?

Some terminology, like 'normally open' and 'normally closed' switch contacts, is common throughout industry but can still be confusing, misleading, or even hazardous if not properly understood.


PLC Input and Output Module Troubleshooting Techniques

PLC Input and Output Module Troubleshooting Techniques

When inputs or outputs stop working, the equipment fails to respond and money starts slipping away. Dive into the concept of troubleshooting I/O without ever opening the PLC software.