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Industrial Maintenance: How AI Can Predict Failures Before They Happen

Industrial Maintenance: How AI Can Predict Failures Before They Happen

Predicting when maintenance should occur isn’t simply a matter of getting on board with the latest trend, it can save many thousands of dollars in lost downtime and unnecessary parts and labor.


The Beginner’s Guide to Automation: Maintaining Your System

The Beginner’s Guide to Automation: Maintaining Your System

It's important to keep your system up and running without regular intervention. While every system requires maintenance, never overlook the critical importance of tools and training for the operators.


Networking Woes | How and Why To Change the IP Address of My Computer?

Networking Woes | How and Why To Change the IP Address of My Computer?

Every method of connecting to an industrial device—USB, serial, or Ethernet—poses challenges. For Ethernet, we often must adjust the IP address of our PC, not only the device itself.


Python Tutorial Part 5 | Data Structures: Tuples

Python Tutorial Part 5 | Data Structures: Tuples

As we approach the conclusion of Python data structures, we’ll examine the tuple. Used less frequently than lists and dictionaries, tuples do serve some handy use cases where immutability is a critical requirement.


Tutorial: First Program With Phoenix Contact’s PLCnext Platform

Tutorial: First Program With Phoenix Contact’s PLCnext Platform

Learn how to get started with Phoenix Contact’s PLCnext and Engineer software, a platform that ultimately provides a PLC environment for plant control as well as an OS for more advanced IIoT projects.


The Beginner’s Guide to Automation: Adding Control to the System

The Beginner’s Guide to Automation: Adding Control to the System

Every automated cell requires a ‘brain’ in order to achieve the required tasks. How do you determine the necessary I/O, communication protocols, and processor necessary for controlling your system?


Mitsubishi PLC Tutorial: Program and Display Strings In Ladder Logic

Mitsubishi PLC Tutorial: Program and Display Strings In Ladder Logic

Learn how to write a ladder logic program to assign a string value to a data register and share that register with any HMI compatible with Mitsubishi’s MELSEC PLC series.


Python Tutorial Part 3 | Data Structures: Lists

Python Tutorial Part 3 | Data Structures: Lists

This section will dive into the world of data structures used within the Python programming environment, starting with one of the more commonly used structures called ‘lists.’


The Beginner’s Guide to Automation: Making Sense of Prox Sensors

The Beginner’s Guide to Automation: Making Sense of Prox Sensors

Detecting objects is the first field-level task that must be considered before any feedback-based control can happen. Choosing from among the nearly unlimited proximity sensors can be challenging!


Designing a Custom Machine Alarm System: From PLC to HMI

Designing a Custom Machine Alarm System: From PLC to HMI

Creating custom alarm systems can be complicated and overwhelming, but they can also be very beneficial for equipment builders and integrators. Follow along as we build a custom alarm handling system.


Too Much Current! Breaker Curves and Overload Trip Classes

Too Much Current! Breaker Curves and Overload Trip Classes

We know what a circuit breaker is meant to do: stop the flow of electricity in case of a fault or failure. But just like fuses, breakers and overloads respond differently depending on the load.


Back to the Basics: Pressure Units and Measurements

Back to the Basics: Pressure Units and Measurements

What is pressure? Everybody knows about this important quantity, but how do you define it? How do you measure it? Where does it come from? In this article, we’ll learn about the basics of pressure.


Accelerometers and Gyroscopes: Understanding The Metrics of Motion

Accelerometers and Gyroscopes: Understanding The Metrics of Motion

Many sensors, like prox, optical, and ultrasonic, are familiar to control engineers. More and more modern devices are incorporating advanced motion profiles requiring motion sensing in many axes.


How to Wire Motor Starters and Contactors

How to Wire Motor Starters and Contactors

This article investigates the basic components and wiring conventions for common three-phase motor starter configurations, including direct online, reversing, and star-delta.


Motor Starter Wiring Infographic

Motor Starter Wiring Infographic

Complete wiring guide for 3-phase motor starters with and without overload (OL) relays.


What is a Safety PLC?

What is a Safety PLC?

This article investigates the basic qualities that make up a safety PLC, what distinguishes a safety PLC from a standard model, and the reasons for which a safety PLC may be critical.


Understanding RMS and True RMS for Meters and Mechanical Measurements

Understanding RMS and True RMS for Meters and Mechanical Measurements

Electrical and mechanical measurements are often labeled with "RMS" and "True RMS." Aside from the simple math definitions we learned in electronics class, why is this distinction actually important?


Relays, Relays, and More Relays: 7 Kinds of Industrial Relays

Relays, Relays, and More Relays: 7 Kinds of Industrial Relays

Have you ever heard of a relay? Of course you have. There are many different kinds, plus hundreds of different trade lingo names. What are some of the most common, and how do we use them?


How Do You ‘Megger’ a Motor? Understanding Motor Insulation Resistance

How Do You ‘Megger’ a Motor? Understanding Motor Insulation Resistance

Within motors, two very different types of resistance are evident. The resistance of the windings is measured with a normal multimeter. But what is insulation resistance, and how is it measured?


Electrical Drawings, Schematics, and Wiring Diagrams: How to Read Them

Electrical Drawings, Schematics, and Wiring Diagrams: How to Read Them

In order to trace control system problems to the core, the ability to read and interpret various resources, from facility-level diagrams to machine-level wiring layouts, is critical.