B&R is a control system manufacturer less heard of than some of its bigger competitors, Rockwell and Siemens, however their PLCs, lineup of motors, and product…
B&R is a control system manufacturer less heard of than some of its bigger competitors, Rockwell and Siemens, however their PLCs, lineup of motors, and product offerings with Automation Studio make B&R a leader in industrial innovation.
Any machine can become a source of elevated temperature, even under regular operation. We cannot assume that temperature…
Any machine can become a source of elevated temperature, even under regular operation. We cannot assume that temperature problems occur only based on climate conditions, and mitigation steps must be employed.
The diverse power terms in electrical generation systems include active, reactive, and apparent power, all of which lead…
The diverse power terms in electrical generation systems include active, reactive, and apparent power, all of which lead to the introduction of ‘power factor’ effectiveness in an AC circuit.
Arduinos have been a staple in the community of makers, students, and project innovators for many…
Arduinos have been a staple in the community of makers, students, and project innovators for many years. For many using Arduino’s IDE, there can be difficulties in translating between PLC ladder rungs and text programming.
The CTRL F3 series reviews field studies and failures in the field focused on control fails, fixes, and facts. This…
The CTRL F3 series reviews field studies and failures in the field focused on control fails, fixes, and facts. This article covers an explosion at an industrial sawmill.
Electrical signal analysis has come to the forefront of predictive maintenance, helping to reduce downtime in industrial…
Electrical signal analysis has come to the forefront of predictive maintenance, helping to reduce downtime in industrial manufacturing by remotely identifying problems with electric motors and generators.
What if you could control the end position and the speed of a hydraulic actuator accurately with just a simple signal?…
What if you could control the end position and the speed of a hydraulic actuator accurately with just a simple signal? Some systems use simple open/close valves, but others require far more precision.
Even with the most reliable networks, network outages are inevitable for a host of reasons, and managing these outages in…
Even with the most reliable networks, network outages are inevitable for a host of reasons, and managing these outages in VFD systems becomes critically important.
Although the are similarities in operating theory, relays and contactors are used in industrial circuits for different…
Although the are similarities in operating theory, relays and contactors are used in industrial circuits for different specific applications, and should not be used interchangeably.
Hysteresis is a term introduced in basic control system courses and listed on sensor datasheets, but the terms is not…
Hysteresis is a term introduced in basic control system courses and listed on sensor datasheets, but the terms is not often understood, with error deriving from both the system itself as well as the sensor.
In honor of May the 4th, Star Wars Day, we compare the sources and applications of the two most common force-delivery…
In honor of May the 4th, Star Wars Day, we compare the sources and applications of the two most common force-delivery systems - mechanical and hydraulic.
Our Control Automation engineering staff got the chance to visit a commercial farm in North Dakota and learn the hardware…
Our Control Automation engineering staff got the chance to visit a commercial farm in North Dakota and learn the hardware and software making these huge automated tractors ready for high-tech ‘field’ work.
Epson robot programming bears similarities to other industry-standard brands, but contains many unique features,…
Epson robot programming bears similarities to other industry-standard brands, but contains many unique features, including the ability to run background programs alongside the main function.
Two common methods exist for driving induction motors with VFDs - linear scalar control, which is often labeled as V/f,…
Two common methods exist for driving induction motors with VFDs - linear scalar control, which is often labeled as V/f, and vector, or field-oriented control, which can be a bit more complex to understand.
Large DC and AC motor drives often provide terminals for installing a braking resistor. What are these resistors, and how…
Large DC and AC motor drives often provide terminals for installing a braking resistor. What are these resistors, and how do they slow down a machine? What hazards and cautions must be considered?
Redundancy and safety are often seen together in industrial safety systems. Safety relays monitor emergency devices to…
Redundancy and safety are often seen together in industrial safety systems. Safety relays monitor emergency devices to switch contacts based on status - but what makes them different from normal relays?
Linear sensors use electrical means to determine their position. Common linear position sensors are resistive, inductive,…
Linear sensors use electrical means to determine their position. Common linear position sensors are resistive, inductive, capacitive, and many rely on a property called magnetostriction.
Linear position sensors are used in electrical and fluid-actuated motion devices. They allow extremely precise position,…
Linear position sensors are used in electrical and fluid-actuated motion devices. They allow extremely precise position, velocity, and acceleration control, and provide feedback to ensure product quality and tolerance compliance.
AC motors are common throughout industry - easily controlled by VFDs and without the maintenance that comes with DC…
AC motors are common throughout industry - easily controlled by VFDs and without the maintenance that comes with DC brushes. So then, why are DC motors still used in certain applications?
Before digital control systems, responses were fairly slow. Push a button, and a motor contactor engaged. These days, the…
Before digital control systems, responses were fairly slow. Push a button, and a motor contactor engaged. These days, the speed of computers introduces some new challenges but brings solutions as well.