Latest Motor Control Circuits Technical Articles

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Sine/Cosine Approximations Simplify Controller Operation

Sine/Cosine Approximations Simplify Controller Operation

Programming languages often include sine and cosine functions. They simplify programming, but consume valuable memory space and computation time. This can be overcome using simple approximations.


3-phase Motor Types: Synchronous and Induction Motors

3-phase Motor Types: Synchronous and Induction Motors

In this article, we will take a look at the differences between synchronous and induction motors, as well as the two types of induction motors: squirrel cage and wound rotor.


Contactors versus Relays - Differences and Applications

Contactors versus Relays - Differences and Applications

Although the are similarities in operating theory, relays and contactors are used in industrial circuits for different specific applications, and should not be used interchangeably.


Defining Scalar and Vector Control in VFD Outputs

Defining Scalar and Vector Control in VFD Outputs

Two common methods exist for driving induction motors with VFDs - linear scalar control, which is often labeled as V/f, and vector, or field-oriented control, which can be a bit more complex to understand.


Dynamic Braking Resistors for Motor Control Applications

Dynamic Braking Resistors for Motor Control Applications

Large DC and AC motor drives often provide terminals for installing a braking resistor. What are these resistors, and how do they slow down a machine? What hazards and cautions must be considered?


Introduction to Safety Relays

Introduction to Safety Relays

Redundancy and safety are often seen together in industrial safety systems. Safety relays monitor emergency devices to switch contacts based on status - but what makes them different from normal relays?


DC Motors - Why Are We Still Using Them?

DC Motors - Why Are We Still Using Them?

AC motors are common throughout industry - easily controlled by VFDs and without the maintenance that comes with DC brushes. So then, why are DC motors still used in certain applications?


Info Byte: What’s the Deal With Debouncing Switches?

Info Byte: What’s the Deal With Debouncing Switches?

Before digital control systems, responses were fairly slow. Push a button, and a motor contactor engaged. These days, the speed of computers introduces some new challenges but brings solutions as well.


Lock-out-tag-out (LOTO) Devices for Industrial Safety

Lock-out-tag-out (LOTO) Devices for Industrial Safety

One of the most visible elements of industrial safety is the use of lock-out-tag-out (LOTO) devices, familiar to those with experience. But, if you are new to the workforce, a brief introduction may be helpful.


Protecting Control Systems with Safety Instrumented Systems (SIS)

Protecting Control Systems with Safety Instrumented Systems (SIS)

Safety is of utmost importance in the day-to-day operations of any system, especially a system where humans and machines work together. Learn all about Safety Instrumented Systems and what it takes to keep workers safe, and the system running smoothly!


Types of Motor Starters and Application Considerations

Types of Motor Starters and Application Considerations

Motors drive all sorts of processes in a facility. Depending on the application, which motor starter is best suited for your needs?


Calculating the Speed of a Conveyor System

Calculating the Speed of a Conveyor System

Different conveyance systems have different ways to calculate speed. Let’s dive into these systems, their speed, and some determining factors.


How to Control Robotic Transfer Systems with Laser Distance Sensors

How to Control Robotic Transfer Systems with Laser Distance Sensors

Let’s take a closer look at retrofitting T-cart control with newer technology, such as using laser distance sensors versus limit switches.


Conveyor Belt Maintenance Strategies

Conveyor Belt Maintenance Strategies

When the conveyor belt goes down, what do you do? Follow a few of these preventive maintenance strategies to help get production back on track.


Introduction to Conveyor Belt Systems

Introduction to Conveyor Belt Systems

Who created the first conveyor system, what are some common types of conveyor systems used in industrial automation, and what are the types of controls involved?


Using LabVIEW for Motor and Motion Control

Using LabVIEW for Motor and Motion Control

Learn about the numerous libraries, toolkits, and interfaces to achieve motor and motion control using LabVIEW.


Common Servo Motor Feedback Devices

Common Servo Motor Feedback Devices

Learn about specific components used in feedback devices and some of the jargon you may encounter when working with servo motion systems.


Overcurrent Protection: Motor Starter Trip Classes for Industrial Motors

Overcurrent Protection: Motor Starter Trip Classes for Industrial Motors

Trip classes protect motors from overcurrent, but when will an overload relay trip, why, and what trip class should you use?


Comparing Electrical and Mechanical Motor Soft-start Methods

Comparing Electrical and Mechanical Motor Soft-start Methods

Learn about the different types of electrical and mechanical soft-start methods as well as devices to use for each method.


The Link Between VFD Skip Frequency Parameters and Harmonics

The Link Between VFD Skip Frequency Parameters and Harmonics

Variable frequency drives (VFDs) can output simulated waveforms of nearly any frequency. However, in order to be truly useful, harmonics and resonance in the system must be avoided and frequency parameters should be put in place.