In order to trace control system problems to the core, the ability to read and interpret various resources, from facility-level diagrams to machine-level wiring…
In order to trace control system problems to the core, the ability to read and interpret various resources, from facility-level diagrams to machine-level wiring layouts, is critical.
Controlling the startup of a motor not only reduces the wear on the motor, but eases the burden on the electrical supply,…
Controlling the startup of a motor not only reduces the wear on the motor, but eases the burden on the electrical supply, reducing infrastructure demands and the running cost of industrial loads.
We conclude the data flow project with the step of developing a business intelligence dashboard to present machine data,…
We conclude the data flow project with the step of developing a business intelligence dashboard to present machine data, at a reliable schedule, to a leadership or maintenance team.
Digital controls like VFDs and soft starts have advantages by elongating start time, but simple strategies for starting…
Digital controls like VFDs and soft starts have advantages by elongating start time, but simple strategies for starting motors with a reduced current draw, like star-delta (or wye-delta) are common.
We depend on circuit breakers all the time, even when you have a day off or work from home. These overcurrent protection…
We depend on circuit breakers all the time, even when you have a day off or work from home. These overcurrent protection devices keep machines running safely, reducing the risk of fires and arcing.
For large process systems, learn how the location of data indication and flag processing can increase or decrease the…
For large process systems, learn how the location of data indication and flag processing can increase or decrease the burden on computers at the device, RTU, or main computer level.
Rockwell Automation’s Allen-Bradley control hardware catalog has long included many series that start with 17xx, but…
Rockwell Automation’s Allen-Bradley control hardware catalog has long included many series that start with 17xx, but what are these lineups, and what function do they serve?
When we need to change the speed of an industrial motor, whether to control a process or save energy costs, we turn to…
When we need to change the speed of an industrial motor, whether to control a process or save energy costs, we turn to the variable frequency drive, better known simply as a VFD.
In this article, we will explore real-world considerations for strain gauge performance and typical applications. We’ll…
In this article, we will explore real-world considerations for strain gauge performance and typical applications. We’ll be talking about foil and wire strain gauges, but ignoring semiconductors.
Some terminology, like 'normally open' and 'normally closed' switch contacts, is common throughout industry but can still…
Some terminology, like 'normally open' and 'normally closed' switch contacts, is common throughout industry but can still be confusing, misleading, or even hazardous if not properly understood.
In this article, we will explore the inbound integration to the mage.ai pipeline, connecting to the spreadsheet data…
In this article, we will explore the inbound integration to the mage.ai pipeline, connecting to the spreadsheet data source using the Google Sheets API through a JSON credentials file.
Pressures are always rising and falling in fluid systems. Sometimes the changes are extreme and lead to damage. What…
Pressures are always rising and falling in fluid systems. Sometimes the changes are extreme and lead to damage. What causes problematic pressure changes, and how can you trace them to their source?
All of modern industry relies on data. In the first installment of a series showcasing the importance of industrial data…
All of modern industry relies on data. In the first installment of a series showcasing the importance of industrial data movement, we explain the challenge of data flow and build a fault list.
In the world of mechanical power transmission, gears, belts, and chains dominate the landscape, but what's so special…
In the world of mechanical power transmission, gears, belts, and chains dominate the landscape, but what's so special about chain drives, and why would they be used in place of rubber belts?
Rebooting industrial controllers and computers incurs costs, not only from the downtime but also from cascading effects…
Rebooting industrial controllers and computers incurs costs, not only from the downtime but also from cascading effects of communication with up/downstream controllers. How can this downtime be managed?
Hydraulic cylinders and actuators can quickly move heavy objects and provide strong clamping forces. But when they break…
Hydraulic cylinders and actuators can quickly move heavy objects and provide strong clamping forces. But when they break down, the effects can be catastrophic and the repairs costly and timely.
Current flow in wires is often modeled with a perfectly circular cross-section, with the size of the wire being…
Current flow in wires is often modeled with a perfectly circular cross-section, with the size of the wire being responsible for the maximum current. This is true, but there’s more to the story.
There are two types of winding designs inside three-phase industrial motors: Wye and Delta. Although the motors and…
There are two types of winding designs inside three-phase industrial motors: Wye and Delta. Although the motors and connections look similar on the outside, this article discusses the internal construction for Delta wound motors.
PyGWalker is an open-source data visualization tool for developing dashboards and analytics. To get you started down the…
PyGWalker is an open-source data visualization tool for developing dashboards and analytics. To get you started down the right path here's a hands-on guide on how to use PyGWalker to visualize a pseudo-milling dataset.
From forest to felling, logging road to mill, finished lumber’s adventure on its way to market is filled with control…
From forest to felling, logging road to mill, finished lumber’s adventure on its way to market is filled with control and automation. Learn about the process from start to finish and how lumber mills ensure the world has access to high-quality lumber thanks to control technology.