User-defined data types (UDTs) are a powerful and useful tool when applied to their full advantage. However, misused, they can become problematic and introduce…
User-defined data types (UDTs) are a powerful and useful tool when applied to their full advantage. However, misused, they can become problematic and introduce roadblocks to troubleshooting and upgrading PLC programs.
Triggering a machine by an external event often requires a pulse timer for OpenPLC Pulse Timer control. Here’s a brief…
Triggering a machine by an external event often requires a pulse timer for OpenPLC Pulse Timer control. Here’s a brief tutorial on how an M5Stack Core can offer a simple, effective low-cost Arduino OpenPLC HMI solution.
Programmable encoders provide engineers real flexibility to adjust process parameters. From operating theory to…
Programmable encoders provide engineers real flexibility to adjust process parameters. From operating theory to programming methods, here’s everything you need to know to begin leveraging these handy devices.
Driving motors is one of the most fundamental automation tasks, but understanding and selecting the proper motor soft…
Driving motors is one of the most fundamental automation tasks, but understanding and selecting the proper motor soft starter for your application may require more investigation than you thought.
What are these terms, PLC, PAC, RTU, DCS, SCADA? Why are they so important to industrial robotics and automation? Explore…
What are these terms, PLC, PAC, RTU, DCS, SCADA? Why are they so important to industrial robotics and automation? Explore how each different piece functions to build a comprehensive automated system.
Using the right motor for the right task is critical - but what happens if the motor is connected to the wrong supply? It…
Using the right motor for the right task is critical - but what happens if the motor is connected to the wrong supply? It is never recommended, but important to quickly understand symptoms of incorrect wiring.
Directional control valves (DCVs) come in many shapes and sizes for pneumatic and hydraulic applications. Learn to…
Directional control valves (DCVs) come in many shapes and sizes for pneumatic and hydraulic applications. Learn to distinguish the different configurations and the meaning of external markings.
Single-phase motors are common in household and small industrial devices. They are a bit more complex than 3-phase…
Single-phase motors are common in household and small industrial devices. They are a bit more complex than 3-phase models, so it’s important to recognize failure modes and common symptoms.
Wireless technology is typically slower to adoption for industrial automation, but what wireless advancements are shaping…
Wireless technology is typically slower to adoption for industrial automation, but what wireless advancements are shaping the current and future landscape of the automated factory floor?
Ground wires reduce the risk of injury and damage from faulty equipment. Shops designing according to the UL 508A…
Ground wires reduce the risk of injury and damage from faulty equipment. Shops designing according to the UL 508A standard must understand how, when, and why to properly ground and bond circuits.
Implementing PID control in a PLC is far more complicated than textbooks would make it appear. There is more to the…
Implementing PID control in a PLC is far more complicated than textbooks would make it appear. There is more to the process than simply picking gain (k) values and calculating an output value.
Direct current (DC) motors have existed since the late 19th century. What sets these motors apart from AC models, how do…
Direct current (DC) motors have existed since the late 19th century. What sets these motors apart from AC models, how do you control them, and how can you tell when it’s time to repair or replace them?
Selecting a suitable electrical connector is a process that is based on how you will terminate it to the system. This…
Selecting a suitable electrical connector is a process that is based on how you will terminate it to the system. This article provides advice on how to make the right contact selection for your industrial or robotic system.
Errors in communications often manifest as a result of electrical noise interrupting the data during the transmission…
Errors in communications often manifest as a result of electrical noise interrupting the data during the transmission process, leading to various methods for determining whether received data has been damaged.
The Lean process uses a method of implementation focusing only on actions providing value to customers. The following…
The Lean process uses a method of implementation focusing only on actions providing value to customers. The following five steps break down the process into discrete modules when introducing efficiency to production.
Setting and resetting a PLC output is essential in establishing a holding circuit for a transducer. Learn how to use…
Setting and resetting a PLC output is essential in establishing a holding circuit for a transducer. Learn how to use set/reset instructions in MELSOFT series GX Works2 to latch and release an output.
Hydraulic pumps take energy from a source, usually an electric motor or combustion engine, and turn it into a usable…
Hydraulic pumps take energy from a source, usually an electric motor or combustion engine, and turn it into a usable force to complete work. What kind of hydraulic pumps exist, and how do they work?
Is it best to ‘controller scope’ or ‘program scope’ your tags? This is the question asked by many new PLC…
Is it best to ‘controller scope’ or ‘program scope’ your tags? This is the question asked by many new PLC programmers, and it often comes down to personal preference.
Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved…
Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved in automation applications for cable-to-cable or cable-to-device termination.
Any kind of computer programming can be challenging to determine what aspects are truly unique versus what aspects should…
Any kind of computer programming can be challenging to determine what aspects are truly unique versus what aspects should be standardized across projects and platforms to streamline future development.