Pressures are always rising and falling in fluid systems. Sometimes the changes are extreme and lead to damage. What causes problematic pressure changes, and how…
Pressures are always rising and falling in fluid systems. Sometimes the changes are extreme and lead to damage. What causes problematic pressure changes, and how can you trace them to their source?
In the world of mechanical power transmission, gears, belts, and chains dominate the landscape, but what's so special…
In the world of mechanical power transmission, gears, belts, and chains dominate the landscape, but what's so special about chain drives, and why would they be used in place of rubber belts?
Hydraulic cylinders and actuators can quickly move heavy objects and provide strong clamping forces. But when they break…
Hydraulic cylinders and actuators can quickly move heavy objects and provide strong clamping forces. But when they break down, the effects can be catastrophic and the repairs costly and timely.
Current flow in wires is often modeled with a perfectly circular cross-section, with the size of the wire being…
Current flow in wires is often modeled with a perfectly circular cross-section, with the size of the wire being responsible for the maximum current. This is true, but there’s more to the story.
There are two types of winding designs inside three-phase industrial motors: Wye and Delta. Although the motors and…
There are two types of winding designs inside three-phase industrial motors: Wye and Delta. Although the motors and connections look similar on the outside, this article discusses the internal construction for Delta wound motors.
User-defined data types (UDTs) are a powerful and useful tool when applied to their full advantage. However, misused,…
User-defined data types (UDTs) are a powerful and useful tool when applied to their full advantage. However, misused, they can become problematic and introduce roadblocks to troubleshooting and upgrading PLC programs.
Programmable encoders provide engineers real flexibility to adjust process parameters. From operating theory to…
Programmable encoders provide engineers real flexibility to adjust process parameters. From operating theory to programming methods, here’s everything you need to know to begin leveraging these handy devices.
Driving motors is one of the most fundamental automation tasks, but understanding and selecting the proper motor soft…
Driving motors is one of the most fundamental automation tasks, but understanding and selecting the proper motor soft starter for your application may require more investigation than you thought.
What are these terms, PLC, PAC, RTU, DCS, SCADA? Why are they so important to industrial robotics and automation? Explore…
What are these terms, PLC, PAC, RTU, DCS, SCADA? Why are they so important to industrial robotics and automation? Explore how each different piece functions to build a comprehensive automated system.
Using the right motor for the right task is critical - but what happens if the motor is connected to the wrong supply? It…
Using the right motor for the right task is critical - but what happens if the motor is connected to the wrong supply? It is never recommended, but important to quickly understand symptoms of incorrect wiring.
Single-phase motors are common in household and small industrial devices. They are a bit more complex than 3-phase…
Single-phase motors are common in household and small industrial devices. They are a bit more complex than 3-phase models, so it’s important to recognize failure modes and common symptoms.
Wireless technology is typically slower to adoption for industrial automation, but what wireless advancements are shaping…
Wireless technology is typically slower to adoption for industrial automation, but what wireless advancements are shaping the current and future landscape of the automated factory floor?
Ground wires reduce the risk of injury and damage from faulty equipment. Shops designing according to the UL 508A…
Ground wires reduce the risk of injury and damage from faulty equipment. Shops designing according to the UL 508A standard must understand how, when, and why to properly ground and bond circuits.
Mitsubishi's FX series PLC is one of MELSOFT GX Developer’s most popular automation solutions for small and…
Mitsubishi's FX series PLC is one of MELSOFT GX Developer’s most popular automation solutions for small and medium-scale applications. Learn how to use GX Developer software to program the FX series PLC.
Rubber belts have lived under the hood of nearly every car since they first took to the streets, but they also transmit…
Rubber belts have lived under the hood of nearly every car since they first took to the streets, but they also transmit power through all kinds of industrial machine drives as well.
Vibration sensors measure the mechanical vibration of an object, making it possible to monitor machines for early signs…
Vibration sensors measure the mechanical vibration of an object, making it possible to monitor machines for early signs of failure to prevent costly and dangerous breakdowns.
Hydraulic systems suffer from pressure drops and energy loss whenever any fluid is in motion. Learn about these devices…
Hydraulic systems suffer from pressure drops and energy loss whenever any fluid is in motion. Learn about these devices called ‘accumulators’. What are they, how do they work, and why do we need them?
Understanding torque is a key method of preventing damage to machines and ensuring a long lifespan. We have all heard of…
Understanding torque is a key method of preventing damage to machines and ensuring a long lifespan. We have all heard of torque, but what is it, and how is it measured in automated systems?
AutomationDirect’s Productivity line of PLCs is known for cost-effectiveness and ease of use. Learn how to build and…
AutomationDirect’s Productivity line of PLCs is known for cost-effectiveness and ease of use. Learn how to build and download a simple program using discrete input and output ladder commands.
Limit switches are electromechanical devices that open or close contacts when external pressure is applied to an…
Limit switches are electromechanical devices that open or close contacts when external pressure is applied to an actuator. This solves a simple problem faced by motion devices: limiting movement