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Not Just Another IIoT Article: MQTT for Pneumatic Cylinder Maintenance

Not Just Another IIoT Article: MQTT for Pneumatic Cylinder Maintenance

IIoT is a daunting topic due to ambiguous interactions of hardware and software. This article outlines the basic steps to use an MQTT broker to collect the number of cycles from a pneumatic cylinder for PM software.


Teardown: What’s Inside a Pneumatic Solenoid Valve Bank?

Teardown: What’s Inside a Pneumatic Solenoid Valve Bank?

Air power drives a lot of modern equipment. Robot grippers, ejectors, actuators, and rotary tables are just a few of the devices controlled by air. What’s inside those banks of solenoid valves, and how do they work?


Proportional Gain and Proportional Band Explained

Proportional Gain and Proportional Band Explained

Learn about proportional gain and proportional band, two key proportional control concepts, to better understand the most popular control system method in industrial automation.


Feedback for Fluid Cylinders: Bang Bang Control

Feedback for Fluid Cylinders: Bang Bang Control

Tracking the position of a hydraulic or pneumatic cylinder is often accomplished at a basic precision level, detecting only end stop limits with discrete digital values… But what methods accomplish this?


Life on the Farm: Cleaning Stalls, Milking Cows, and… Robots?

Life on the Farm: Cleaning Stalls, Milking Cows, and… Robots?

Learn how one small farm in a rural community is upgrading production with advanced technology in several ways to overcome staff shortages, product demand, and regulatory compliance.


Collaborative Robot Cells: Simple and User-friendly Design Priorities

Collaborative Robot Cells: Simple and User-friendly Design Priorities

Learn about the common applications, programming procedures, and safety protocols of collaborative robot work cells, which are often simpler and less expensive than industrial robot work cells.  


Configuring a Network With Pneumatic Valve Manifolds

Configuring a Network With Pneumatic Valve Manifolds

There are many distributed fieldbus capabilities for valve manifolds that can save on network overhead and wiring. In this article, we will look at PLC programming of fieldbus manifolds highlighting Festo's CPX layout.


Controlling Hydraulic Devices with Open and Closed Loop Systems

Controlling Hydraulic Devices with Open and Closed Loop Systems

What if you could control the end position and the speed of a hydraulic actuator accurately with just a simple signal? Some systems use simple open/close valves, but others require far more precision.


Comparing Mechanical vs Hydraulic Forces

Comparing Mechanical vs Hydraulic Forces

In honor of May the 4th, Star Wars Day, we compare the sources and applications of the two most common force-delivery systems - mechanical and hydraulic.


Up Close and Personal With Automated Ag Equipment

Up Close and Personal With Automated Ag Equipment

Our Control Automation engineering staff got the chance to visit a commercial farm in North Dakota and learn the hardware and software making these huge automated tractors ready for high-tech ‘field’ work.


Linear Position Sensors - Control is Only as Precise as the Feedback

Linear Position Sensors - Control is Only as Precise as the Feedback

Linear position sensors are used in electrical and fluid-actuated motion devices. They allow extremely precise position, velocity, and acceleration control, and provide feedback to ensure product quality and tolerance compliance.


Combating That Killer of Industrial Pneumatic Systems - Water

Combating That Killer of Industrial Pneumatic Systems - Water

Moisture inside industrial pneumatic systems is a major cause for concern, and if the air is not filtered or dried properly, it can lead to serious failures.


Top Five Machine Safety Risks and Automated Solutions for the Shop Floor

Top Five Machine Safety Risks and Automated Solutions for the Shop Floor

Each machine on the factory floor comes with risk; learn common safety risks and corresponding automation solutions.


Understanding Boiler Safety Controls

Understanding Boiler Safety Controls

This article looks at the safety systems included in boilers to alert malfunctions and prevent damage when issues arise. Learn about the safety systems and the ISO standard used to keep boilers running smoothly.


Motion Control Systems: PID Feed Forward

Motion Control Systems: PID Feed Forward

Learn the strategy called 'feed forward' which can predict motion control system outputs. This helps to turn the feedback into a double-check as opposed to the sole provider of the output signal.


Integral Windup Method in PID Control

Integral Windup Method in PID Control

Integral or Reset Windup is a problem that can occur from these systems, and there are a few possible approaches to minimize the effects.


An Overview of Integral Gain

An Overview of Integral Gain

This article discusses the meaning of integral gain and how to calculate integral gain to achieve better control results.


Utilizing Exoskeleton Robots for Industrial Applications

Utilizing Exoskeleton Robots for Industrial Applications

Learn all about exoskeletons, a way to fuse robotics and humans in ways that can help the manufacturing process while protecting the human body from excessive strain.


Introduction to the Fundamentals of Pneumatic Vacuums

Introduction to the Fundamentals of Pneumatic Vacuums

Vacuum pressures are not uncommon, but they can be more complicated than standard air systems. This article explores pneumatic vacuums, exploring applications, uses, and types.


Using the Allen-Bradley Ramp/Soak Controller With a PID

Using the Allen-Bradley Ramp/Soak Controller With a PID

This article will focus on using an Allen-Bradley ramp/soak controller with a PID.