Latest Sensors & Instruments Technical Articles

Sensors with timer functions advance modern automation systems, enhancing the precision and flexibility of in-process…

Sensors with timer functions advance modern automation systems, enhancing the precision and flexibility of in-process controls to ease the strict requirement for an external, clock-based logic CPU.

Detecting objects is the first field-level task that must be considered before any feedback-based control can happen.…

Detecting objects is the first field-level task that must be considered before any feedback-based control can happen. Choosing from among the nearly unlimited proximity sensors can be challenging!

There are multiple methods for mapping inputs and outputs to an industrial robot. In this article, we cover two of the…

There are multiple methods for mapping inputs and outputs to an industrial robot. In this article, we cover two of the most popular methods: letting the robot or the PLC control the I/O signals.

Learn how to use DirectSOFT6 to program discrete I/O functions in a Koyo DirectLOGIC PLC. Although these PLCs are older,…

Learn how to use DirectSOFT6 to program discrete I/O functions in a Koyo DirectLOGIC PLC. Although these PLCs are older, they are found in many existing automation installations.

There are a lot of companies considering in-house automation or consulting with integrators for automated systems. But…

There are a lot of companies considering in-house automation or consulting with integrators for automated systems. But where do you start, and how do you even pick a project for automation?

To unlock the true value of sensor data in factory automation, it's essential to understand the differences in data…

To unlock the true value of sensor data in factory automation, it's essential to understand the differences in data utilization between the machine, network, and enterprise levels.

There are a few options when it comes to tracking part data throughout a process or assembly of a machine. Follow along…

There are a few options when it comes to tracking part data throughout a process or assembly of a machine. Follow along as we explain just a few of the more common methods.

Electrical control holds many advantages over fluid power with precise control, feedback, and a lower-maintenance system.…

Electrical control holds many advantages over fluid power with precise control, feedback, and a lower-maintenance system. But how do electric actuators work, and how do they stack up against fluids?

I/O mapping is the process of converting raw input and output data into specific tags, but how can we find a method for…

I/O mapping is the process of converting raw input and output data into specific tags, but how can we find a method for mapping I/O that is both efficient and scalable?

Learn how to use analog I/O devices with AutomationDirect’s Productivity series of PLCs and Productivity Suite…

Learn how to use analog I/O devices with AutomationDirect’s Productivity series of PLCs and Productivity Suite software. Wiring, configuring I/O, and programming will be a part of this tutorial.

Learn how to measure temperature using an RTD and a temperature transmitter to convert resistance into common analog…

Learn how to measure temperature using an RTD and a temperature transmitter to convert resistance into common analog voltage or current values for process control.

In the field of robotics, designing proper end-of-arm tooling (EoAT) is a crucial step. This article includes critical…

In the field of robotics, designing proper end-of-arm tooling (EoAT) is a crucial step. This article includes critical material and inertia factors to consider when designing EoAT for 6-axis robots.

Installing sensors into a manufacturing process is intended to collect data, useful in making logical true/false…

Installing sensors into a manufacturing process is intended to collect data, useful in making logical true/false decisions. But what settings must be adjusted when you install these sensors?

Many sensors, like prox, optical, and ultrasonic, are familiar to control engineers. More and more modern devices are…

Many sensors, like prox, optical, and ultrasonic, are familiar to control engineers. More and more modern devices are incorporating advanced motion profiles requiring motion sensing in many axes.

Electrical and mechanical measurements are often labeled with "RMS" and "True RMS." Aside from the simple math…

Electrical and mechanical measurements are often labeled with "RMS" and "True RMS." Aside from the simple math definitions we learned in electronics class, why is this distinction actually important?

Have you ever heard of a relay? Of course you have. There are many different kinds, plus hundreds of different trade…

Have you ever heard of a relay? Of course you have. There are many different kinds, plus hundreds of different trade lingo names. What are some of the most common, and how do we use them?

Safety devices have two main purposes, both of them meant for (you guessed it) safety. They protect both machine and…

Safety devices have two main purposes, both of them meant for (you guessed it) safety. They protect both machine and operator from harm. But what’s inside, and how do these switches work?

Within motors, two very different types of resistance are evident. The resistance of the windings is measured with a…

Within motors, two very different types of resistance are evident. The resistance of the windings is measured with a normal multimeter. But what is insulation resistance, and how is it measured?

In order to trace control system problems to the core, the ability to read and interpret various resources, from…

In order to trace control system problems to the core, the ability to read and interpret various resources, from facility-level diagrams to machine-level wiring layouts, is critical.