Latest I/O Devices and Sensors Technical Articles

Learn how to measure temperature using an RTD and a temperature transmitter to convert resistance into common analog…

Learn how to measure temperature using an RTD and a temperature transmitter to convert resistance into common analog voltage or current values for process control.

In the field of robotics, designing proper end-of-arm tooling (EoAT) is a crucial step. This article includes critical…

In the field of robotics, designing proper end-of-arm tooling (EoAT) is a crucial step. This article includes critical material and inertia factors to consider when designing EoAT for 6-axis robots.

Installing sensors into a manufacturing process is intended to collect data, useful in making logical true/false…

Installing sensors into a manufacturing process is intended to collect data, useful in making logical true/false decisions. But what settings must be adjusted when you install these sensors?

Many sensors, like prox, optical, and ultrasonic, are familiar to control engineers. More and more modern devices are…

Many sensors, like prox, optical, and ultrasonic, are familiar to control engineers. More and more modern devices are incorporating advanced motion profiles requiring motion sensing in many axes.

Have you ever heard of a relay? Of course you have. There are many different kinds, plus hundreds of different trade…

Have you ever heard of a relay? Of course you have. There are many different kinds, plus hundreds of different trade lingo names. What are some of the most common, and how do we use them?

Safety devices have two main purposes, both of them meant for (you guessed it) safety. They protect both machine and…

Safety devices have two main purposes, both of them meant for (you guessed it) safety. They protect both machine and operator from harm. But what’s inside, and how do these switches work?

In order to trace control system problems to the core, the ability to read and interpret various resources, from…

In order to trace control system problems to the core, the ability to read and interpret various resources, from facility-level diagrams to machine-level wiring layouts, is critical.

Converting different numbering systems is quite common in PLCs and structured text codes. Why? Because people read…

Converting different numbering systems is quite common in PLCs and structured text codes. Why? Because people read decimals. Computers read binary. Processors read sets of bits. Not so simple.

A complete diagram for wiring nearly any kind of discrete I/O module, including digital, AC, or relay, including both…

A complete diagram for wiring nearly any kind of discrete I/O module, including digital, AC, or relay, including both sourcing and sinking varieties.

We conclude the data flow project with the step of developing a business intelligence dashboard to present machine data,…

We conclude the data flow project with the step of developing a business intelligence dashboard to present machine data, at a reliable schedule, to a leadership or maintenance team.

We begin to wrap up our data flow project with an introduction to visual-based (GUI) tools and dashboards to present the…

We begin to wrap up our data flow project with an introduction to visual-based (GUI) tools and dashboards to present the data ingested from the Google Sheets fault data source.

In this article, we will explore real-world considerations for strain gauge performance and typical applications. We’ll…

In this article, we will explore real-world considerations for strain gauge performance and typical applications. We’ll be talking about foil and wire strain gauges, but ignoring semiconductors.

A flasher can easily be implemented using interlocking timers in a PLC environment on an Arduino Uno using OpenPLC,…

A flasher can easily be implemented using interlocking timers in a PLC environment on an Arduino Uno using OpenPLC, UiFlow Blockly Code, and a programmable HMI-based LCD unit.

Some terminology, like 'normally open' and 'normally closed' switch contacts, is common throughout industry but can still…

Some terminology, like 'normally open' and 'normally closed' switch contacts, is common throughout industry but can still be confusing, misleading, or even hazardous if not properly understood.

For being no more than a thin piece of metal, the strain gauge is a versatile measurement tool, from small switches to…

For being no more than a thin piece of metal, the strain gauge is a versatile measurement tool, from small switches to multi-ton machines. In this article, learn the operating principles and properties.

In this article, we will explore the inbound integration to the mage.ai pipeline, connecting to the spreadsheet data…

In this article, we will explore the inbound integration to the mage.ai pipeline, connecting to the spreadsheet data source using the Google Sheets API through a JSON credentials file.

When inputs or outputs stop working, the equipment fails to respond and money starts slipping away. Dive into the concept…

When inputs or outputs stop working, the equipment fails to respond and money starts slipping away. Dive into the concept of troubleshooting I/O without ever opening the PLC software.

Data pipelines are software services that progress the data from source to storage, hopefully without too much…

Data pipelines are software services that progress the data from source to storage, hopefully without too much programming complexity. In this article, we begin by initializing the mage.ai software.

Machine downtime can be very stressful for everybody involved. Next time you face a challenging system failure, try some…

Machine downtime can be very stressful for everybody involved. Next time you face a challenging system failure, try some of these LED troubleshooting techniques to reduce stress.