Latest I/O Devices and Sensors Technical Articles

Many articles address the wiring and implementation of analog control signals, but where are they used, and what might…

Many articles address the wiring and implementation of analog control signals, but where are they used, and what might make them a better (or perhaps worse) decision than digital input/output devices?

Digital signals hold a prominent position due to their compatibility with computers. But what are digital signals, and…

Digital signals hold a prominent position due to their compatibility with computers. But what are digital signals, and what are some examples of the various devices used with digital inputs and outputs?

Rockwell Automation’s Micro800 series is the modern replacement for some older MicroLogix PLCs. Learn how to get…

Rockwell Automation’s Micro800 series is the modern replacement for some older MicroLogix PLCs. Learn how to get started with basic I/O, plus timers and counters, to build your own programs in a snap!

I could run down to the local box store or internet marketplace and buy a 5-port switch for less than 20 dollars, or…

I could run down to the local box store or internet marketplace and buy a 5-port switch for less than 20 dollars, or invest in an industrial switch for hundreds. Why would I choose the industrial switch?

Force compensators and force compliance end effectors can expand the capabilities of traditional robotics to reach into…

Force compensators and force compliance end effectors can expand the capabilities of traditional robotics to reach into difficult processes, ranging from grinding and alignment to precision measurement.

Implementing PID control in a PLC is far more complicated than textbooks would make it appear. There is more to the…

Implementing PID control in a PLC is far more complicated than textbooks would make it appear. There is more to the process than simply picking gain (k) values and calculating an output value.

Temperature profiling is an effective tool to monitor thermal properties in process equipment. This article defines…

Temperature profiling is an effective tool to monitor thermal properties in process equipment. This article defines temperature profiling, discusses the process components, and describes the various benefits it offers.

Setting and resetting a PLC output is essential in establishing a holding circuit for a transducer. Learn how to use…

Setting and resetting a PLC output is essential in establishing a holding circuit for a transducer. Learn how to use set/reset instructions in MELSOFT series GX Works2 to latch and release an output.

Is it best to ‘controller scope’ or ‘program scope’ your tags? This is the question asked by many new PLC…

Is it best to ‘controller scope’ or ‘program scope’ your tags? This is the question asked by many new PLC programmers, and it often comes down to personal preference.

Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved…

Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved in automation applications for cable-to-cable or cable-to-device termination.

Any kind of computer programming can be challenging to determine what aspects are truly unique versus what aspects should…

Any kind of computer programming can be challenging to determine what aspects are truly unique versus what aspects should be standardized across projects and platforms to streamline future development.

This article features an in-depth discussion of the various options for buttons and switches, including function, styles,…

This article features an in-depth discussion of the various options for buttons and switches, including function, styles, shapes, and illumination options for all kinds of control panel inputs.

Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to…

Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to heat or cool the system as needed. Simulate a temp controller with low-cost components!

We see smoke detectors on a daily basis in every house and building we visit, but the same sensor elements, and others,…

We see smoke detectors on a daily basis in every house and building we visit, but the same sensor elements, and others, can be used to detect the presence of harmful gasses and heat in all industries.

Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated…

Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean?

Limit switches are electromechanical devices that open or close contacts when external pressure is applied to an…

Limit switches are electromechanical devices that open or close contacts when external pressure is applied to an actuator. This solves a simple problem faced by motion devices: limiting movement

Analytics from data algorithms can predict machine failures and provide diagnostics—but what should we measure? Then,…

Analytics from data algorithms can predict machine failures and provide diagnostics—but what should we measure? Then, once the information has been collected, what trends might point to problems?

Safety is a concern in any system containing potential energy, whether electrical, chemical, or fluid. Each has methods…

Safety is a concern in any system containing potential energy, whether electrical, chemical, or fluid. Each has methods of protection, and for fluid systems, certain shutoff valves are used in situations when excess pressure can be a problem.

Field-oriented control (FOC), also called vector control, can control 3-phase alternating current motors and brushless DC…

Field-oriented control (FOC), also called vector control, can control 3-phase alternating current motors and brushless DC motors. Read more to learn its advantages, how it works, and its best applications.