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Behind the Scenes: The Making of SICK Sensor Technology

Behind the Scenes: The Making of SICK Sensor Technology

Every element of your life–your food, your car, your house–everything is made with processes that use sensors. Join us as we visit the SICK facility, where many of these sensing products are made.


AI Algorithms Used in Predictive Maintenance

AI Algorithms Used in Predictive Maintenance

No doubt you have heard all about the use cases of AI and predictive maintenance. Learn about the algorithms that are actually used to provide analysis and insights based on industrial data sets.


Electrical Instruments and Gauges: Connection and Configuration

Electrical Instruments and Gauges: Connection and Configuration

In any process industry, transducers are the basic instrumentation unit for continuous monitoring of system variables that provide inputs for control system algorithms and outputs.


Ode to a Volt Meter: Of Linear Equations and OSHA Compliance

Ode to a Volt Meter: Of Linear Equations and OSHA Compliance

Do you know enough about electricity to poke around in a conversation, but not inside a breaker panel? Read on for an introduction to electricity in a way you’ve (probably) never heard it before!


How To: Use ControlByWeb’s I/O Controller for Web-Based Logic

How To: Use ControlByWeb’s I/O Controller for Web-Based Logic

Logic is critical for industrial control, and it usually looks like ladders, function blocks, or structured text. I/O controllers are designed to automate simple logic tasks and data functions.


Tutorial: Analog I/O Programming for AutomationDirect Productivity PLCs

Tutorial: Analog I/O Programming for AutomationDirect Productivity PLCs

Learn how to use analog I/O devices with AutomationDirect’s Productivity series of PLCs and Productivity Suite software. Wiring, configuring I/O, and programming will be a part of this tutorial.


Accelerometers and Gyroscopes: Understanding The Metrics of Motion

Accelerometers and Gyroscopes: Understanding The Metrics of Motion

Many sensors, like prox, optical, and ultrasonic, are familiar to control engineers. More and more modern devices are incorporating advanced motion profiles requiring motion sensing in many axes.


Understanding RMS and True RMS for Meters and Mechanical Measurements

Understanding RMS and True RMS for Meters and Mechanical Measurements

Electrical and mechanical measurements are often labeled with "RMS" and "True RMS." Aside from the simple math definitions we learned in electronics class, why is this distinction actually important?


How Do You ‘Megger’ a Motor? Understanding Motor Insulation Resistance

How Do You ‘Megger’ a Motor? Understanding Motor Insulation Resistance

Within motors, two very different types of resistance are evident. The resistance of the windings is measured with a normal multimeter. But what is insulation resistance, and how is it measured?


How to Convert Numbers: Binary, Decimal, and Hex Systems

How to Convert Numbers: Binary, Decimal, and Hex Systems

Converting different numbering systems is quite common in PLCs and structured text codes. Why? Because people read decimals. Computers read binary. Processors read sets of bits. Not so simple.


Data Flow Tutorial With Mage.ai | Part 6: Refined Data Presentation

Data Flow Tutorial With Mage.ai | Part 6: Refined Data Presentation

We conclude the data flow project with the step of developing a business intelligence dashboard to present machine data, at a reliable schedule, to a leadership or maintenance team.


Data Flow Tutorial With Mage.ai | Part 5: Basic Data Dashboards

Data Flow Tutorial With Mage.ai | Part 5: Basic Data Dashboards

We begin to wrap up our data flow project with an introduction to visual-based (GUI) tools and dashboards to present the data ingested from the Google Sheets fault data source.


Strain Gauges: Real-World Considerations and Typical Applications

Strain Gauges: Real-World Considerations and Typical Applications

In this article, we will explore real-world considerations for strain gauge performance and typical applications. We’ll be talking about foil and wire strain gauges, but ignoring semiconductors.


PLC Input and Output Module Troubleshooting Techniques

PLC Input and Output Module Troubleshooting Techniques

When inputs or outputs stop working, the equipment fails to respond and money starts slipping away. Dive into the concept of troubleshooting I/O without ever opening the PLC software.


Handling of Power System Data: Engineering Limits and Data Currency

Handling of Power System Data: Engineering Limits and Data Currency

Power systems rely on meaningful data, as do most other processes. Within SCADA environments, individual data points are tracked, compared to limits, and evaluated to obtain current readings.


Create Your Own IIoT Tech Stack Project | Part 6: Node-RED Development

Create Your Own IIoT Tech Stack Project | Part 6: Node-RED Development

This article will explore the setup of Node-RED, the glue that will serve to connect all of the individual components of the solution that we have created up to this point.


Create Your Own IIoT Tech Stack Project | Part 5: Database Setup

Create Your Own IIoT Tech Stack Project | Part 5: Database Setup

Now that our IIoT project has verified the transmission of an MQTT data payload packet, this next article will explore the setup of an InfluxDB database to store the incoming sensor data.


Loop Powered Process Displays to Add Easy Measurements

Loop Powered Process Displays to Add Easy Measurements

Have you ever needed to know the temperature, pressure, flow, or other measurement on location, but the readout is way off in the control room? Here’s an easy way to add a readout in the field.


Raspberry Pi Sensors: Sense HAT Temperature, Pressure, and Humidity

Raspberry Pi Sensors: Sense HAT Temperature, Pressure, and Humidity

Explore the sensors used to obtain temperature, pressure, and humidity for industrial applications on this value-packed, compact add-on for the Raspberry Pi.


Sense HAT: The Coolest HAT for the Raspberry Pi

Sense HAT: The Coolest HAT for the Raspberry Pi

This top-mount accessory for the Raspberry Pi offers various capabilities at a low cost, perfect for analyzing and solving problems related to vibration, temperature, humidity, and others.