In this section I will show screenshots from a process loop simulation program illustrating the effectiveness…
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Much has been written about the benefits of robust PID control. Increased productivity, decreased equipment…
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The simplest form of 4-20 mA current loop is the type used to represent the output of a process controller,…
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In order for any PID controller to be practical, it must be able to do more than just implement the PID…
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Two extremely important principles in electric circuits were codified by Gustav Robert Kirchhoff in the year…
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While the term “probability” may evoke images of imprecision, probability is in fact an exact…
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Data-processing modules within FF systems are known as function blocks. Sometimes these blocks serve merely to…
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Regardless of valve type, all stem-actuated control valves require some form of seal allowing motion of the…
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For better or worse, there are no fewer than three different forms of PID equations implemented in modern PID…
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The vast majority of PID controllers in service today are digital in nature. Microprocessors executing PID…
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Capacitive level instruments measure electrical capacitance of a conductive rod inserted vertically into a…
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A great many precision instruments use the principle of balance to measure some quantity. Perhaps the simplest…
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First, let us review some of the properties of differentials and derivatives, referencing the expression and…
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The next level of detail is the Process and Instrument Diagram, or P&ID. Here, we see a “zooming…
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A level switch is one detecting the level of liquid or solid (granules or powder) in a vessel. Level switches…
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Learning PLC programming is a very important skill. If your job involves programming, then you will likely…
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Disturbances in the liquid tend to complicate liquid level measurement. These disturbances may result from…
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A unique form of technical diagram for describing the abstract functions comprising a control system (e.g. PID…
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There are several different methods useful for causing an AC induction motor to brake, or slow down: DC…
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The following animation shows the calculus concepts of differentiation and integration (with respect to time)…
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One of the fundamental laws of electric circuits is Kirchhoff’s Current Law, which states the algebraic…
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In addition to Ohm’s Law, we have a set of rules describing how voltages, currents, and resistances…
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Electrical Resistance Resistance (\(R\)) is the dissipative opposition to an electric current, analogous to…
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A design-based fortification is one rooted in technical details of system architecture and functionality. Some…
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An electric motor is often used as a discrete control element in a control system if driving a pump, conveyor…
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This section shows some of the many instrument symbols found in different types of technical diagrams used to…
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When control valves operate between fully open and fully shut, they serve much the same purpose in process…
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The following collection of photographs chronicles the complete disassembly of a Fisher E-body globe valve…
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Binary patterns are not just able to represent numerical values. Given a standardized code, they may represent…
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The two “process variables” we rely on most heavily in the field of electrical measurement and…
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Shown here is a partial listing of principles applied in the subject matter of this chapter, given for the…
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DC electric current signals may also be used to communicate process measurement information from transmitters…
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The vast majority of modern process transmitters (both analog and digital) come equipped with a feature known…
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A different strategy for controlling the flow of fluid is to insert a rotary element into the flow path.…
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Perhaps the most important rule to obey when using pneumatic instruments is to maintain clean and dry…
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RTDs are completely passive sensing elements, requiring the application of an externally-sourced electric…
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Imagine a liquid-level control system for a vessel, where the position of a level-sensing float directly sets…
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In reliability engineering, it is important to be able to quantity the reliability (or conversely, the…
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Sensors used to measure vibration come in three basic types: displacement, velocity, and acceleration.…
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In some process applications, it is important that the control valve be able to completely stop fluid flow…
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The following animation shows how the “rotating” magnetic field of a three-phase AC induction…
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Hydrogen ion activity in aqueous (water-solvent) solutions is a very important parameter for a wide variety of…
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Suppose we wished to measure the rate of propane gas flow through a hose to a torch: Flowmeters appropriate…
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Most pneumatic instruments use a simple but highly sensitive mechanism for converting mechanical motion into…
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