By definition, a source is a device delivering energy into a system, while a load is a device extracting…
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A fundamental principle in instrumentation system troubleshooting is that every instrument has at least one…
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The digital multimeter (DMM) is quite possibly the most useful tool in the instrument technician’s…
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As previously defined, calibration refers to the checking and adjustment of an instrument so that its output…
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An important type of “accessory” relay, especially for legacy electromechanical protective relays,…
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Linearity of Measurement Instruments The purpose of calibration is to ensure the input and output of an…
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An electromechanical relay is an electrical switch actuated by an electromagnet coil. As switching devices,…
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A completely different way of measuring liquid level in vessels is to bounce a traveling wave off the surface…
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The two “process variables” we rely on most heavily in the field of electrical measurement and…
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A sliding-stem valve body is one where the moving parts slide with a linear motion. Some examples of…
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Feedback Control System Components Before we begin our discussion on process control, we must define a few key…
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The Law of Continuity for fluids states that the product of mass density (\(\rho\)), cross-sectional pipe area…
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Regardless of valve type, all stem-actuated control valves require some form of seal allowing motion of the…
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A number of different sensors used in instrumentation generate DC voltage signals proportional to the process…
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Tube, like pipe, is a hollow structure designed to provide an enclosed pathway for fluids to flow. In the case…
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Imagine a liquid-level control system for a vessel, where the position of a level-sensing float sets the…
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In some process applications, it is important that the control valve be able to completely stop fluid flow…
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A pneumatic controller receives a process variable (PV) signal as a variable air pressure, compares that…
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Control strategies such as cascade, ratio, feedforward, and those containing limit and selector functions can…
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Imagine a liquid-level control system for a vessel, where the position of a level-sensing float directly sets…
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A very simple device used to measure pressure is the manometer: a fluid-filled tube where an applied gas…
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In order for any PID controller to be practical, it must be able to do more than just implement the PID…
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Disconnect Switches Disconnects are switches designed to isolate sections of a power system in case of damage…
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As described earlier in this chapter, calibration refers to the adjustment of an instrument so its output…
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The next level of detail is the Process and Instrument Diagram, or P&ID. Here, we see a “zooming…
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An important type of “accessory” relay, especially for legacy electromechanical protective relays,…
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A bridge circuit is basically a pair of voltage dividers where the circuit output is taken as the difference…
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Once while working as an instrument technician in an aluminum foundry, a mechanic asked me what it was that I…
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One of the marks of a successful problem-solver is a habit of applying general principles to every new problem…
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(Will be addressed in future versions of this book)
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Light has long been used as a long-range signaling medium. While communication by light through open air is…
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In the United States, the most common language used to program PLCs is Ladder Diagram (LD), also known as…
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Many years ago, when I was first learning about electricity, I happened to discover a length of coaxial…
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As discussed at the beginning of this chapter, instrumentation safety may be broadly divided into two…
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An variable-area flowmeter is one where the fluid must pass through a restriction whose area increases with…
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A unique form of differential pressure-based flow measurement deserves its own section in this flow…
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A level switch is one detecting the level of liquid or solid (granules or powder) in a vessel. Level switches…
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First, let us review some of the properties of differentials and derivatives, referencing the expression and…
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This section shows some of the many instrument symbols found in different types of technical diagrams used to…
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Fluid pressure exerts force on any surface area it contacts, as described by the formula \(F = PA\). One…
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Instrument technicians should not have to concern themselves over the programming details internal to digital…
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All masses require force to accelerate (we can also think of this in terms of the mass generating a reaction…
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Mechanical pressure-sensing elements include the bellows, the diaphragm, and the bourdon tube. Each of these…
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Solids tend to expand when heated. The amount that a solid sample will expand with increased temperature…
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