Light has long been used as a long-range signaling medium. While communication by light through open air is…
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Abdelaziz, Ahmed (June 2014) Identified numerous typographical errors throughout the book, mostly repeated…
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Learning PLC programming is a very important skill. If your job involves programming, then you will likely…
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Disturbances in the liquid tend to complicate liquid level measurement. These disturbances may result from…
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PID control can be a confusing concept to understand. Here, a brief summary of each term within PID (P. I, and…
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A 4 to 20 mA current signal represents some signal along a 0 to 100 percent scale. Usually, this scale is…
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A wise PLC programmer once told me that the first thing any aspiring programmer should learn about the PLC…
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These fortifications focus on human behavior rather than system design or component selection. In some ways…
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(Will be addressed in future versions of this book)
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A unique form of technical diagram for describing the abstract functions comprising a control system (e.g. PID…
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There are multiple motives for compromising the security of an industrial control system, some of which…
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Every programmable logic controller must have some means of receiving and interpreting signals from real-world…
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Electromechanical relays may be connected together to perform logic and control functions, acting as logic…
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Another category of control strategies involves the use of signal relays or function blocks with the ability…
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The simple PLC ladder diagram (LD) commands consist of contacts and coils, arranged in sequences that mimic…
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Multiple accessories exist for pressure-sensing devices to function optimally in challenging process…
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Human-machine interfaces, or HMIs, are a critical part of nearly all control systems, complementing the…
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In addition to directly performing logic functions, electromechanical relays may also be used as interposing…
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Steam boilers are very common in industry, principally because steam power is so useful. Common uses for steam…
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The following photograph shows a large air blower in a wastewater treatment facility equipped with a…
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Three-phase AC is the dominant mode of electric power generation and distribution in modern societies.…
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In order to provide an interface between the internal (digital) world of a computer and the external (analog)…
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Suppose we wished to measure the consumption of propane over time for a large propane storage tank supplying a…
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Learning how to tune PID controllers is a skill born of much practice. Regardless of how thoroughly you may…
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The following photograph shows a large air blower in a wastewater treatment facility equipped with a…
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(Will be addressed in future versions of this book)
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DC electric motors generate torque by a reaction between two magnetic fields: one field established by…
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Process measurements are often of an analog nature: the temperature of a furnace, the rate of fluid flow…
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Capacitive level instruments measure electrical capacitance of a conductive rod inserted vertically into a…
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In addition to Ohm’s Law, we have a set of rules describing how voltages, currents, and resistances…
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A control strategy similar to ratio control is relation control. This is similar to ratio control in that a…
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By definition, a source is a device delivering energy into a system, while a load is a device extracting…
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To understand just how different FOUNDATION Fieldbus is from other digital instrument systems, consider a…
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Impedance in a series circuit is the orthogonal sum of resistance and reactance: \[Z = \sqrt{R^2 + (X_L -…
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In reliability engineering, it is important to be able to quantity the reliability (or conversely, the…
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An engineer named Bob Metcalfe conceived the idea of Ethernet in 1973, while working for the Xerox research…
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The key to understanding how three-phase electric motors work is to have an accurate mental picture of the…
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Abdelaziz, Ahmed (June 2014) Identified numerous typographical errors throughout the book, mostly repeated…
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Earlier in this chapter you were shown a model of a nitrogen atom with a dense nucleus (comprised of protons…
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Developed by the Modicon company (the original manufacturer of the Programmable Logic Controller, or PLC) in…
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A laser is a light source emitting waves of light that not only share the exact same frequency (color)…
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Mechanical pressure-sensing elements include the bellows, the diaphragm, and the bourdon tube. Each of these…
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Control valves are supposed to deliver reliable, repeatable control of process fluid flow rate over a wide…
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A technological advance introduced in the late 1980’s was HART, an acronym standing for Highway…
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A machine in the broad sense of the word is any device designed to translate some form of energy into useful…
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One very convenient feature of waves is that their properties are universal. Waves of water in the ocean,…
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In some process applications, it is important that the control valve be able to completely stop fluid flow…
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Visualizing the actions of P, I, and D tuning parameters using graphs is extremely useful in predicting the…
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Abdelaziz, Ahmed (June 2014) Identified numerous typographical errors throughout the book, mostly repeated…
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A 4 to 20 mA current signal represents some signal along a 0 to 100 percent scale. Usually, this scale is…
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RTDs are completely passive sensing elements, requiring the application of an externally-sourced electric…
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The purpose of a control valve actuator is to provide the motive force to operate a valve mechanism. Both…
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As previously defined, calibration refers to the checking and adjustment of an instrument so that its output…
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Constructing PID control systems using discrete components is a fairly simple method involving operational…
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A wise PLC programmer once told me that the first thing any aspiring programmer should learn about the PLC…
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A very common method for directly controlling low flow rates of fluids is to use a device known as a metering…
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So far we have just looked at instruments that sense, control, and influence process variables. Transmitters,…
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Some of the simplest types of digital communication networks found in industry are defined by the EIA…
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Sample sizes of chemical substances are often measured in moles. One mole of a substance is defined as a…
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Process analyzers measure the concentration of specific substances for the purpose of measuring and/or…
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