So far we have just looked at instruments that sense, control, and influence process variables. Transmitters,…
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Imagine a liquid-level control system for a vessel, where the position of a level-sensing float sets the…
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The simple PLC ladder diagram (LD) commands consist of contacts and coils, arranged in sequences that mimic…
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In a manually-controlled process, a human operator directly actuates some form of final control element…
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Capacitors store energy in electric fields, proportional to the square of voltage. Inductors store energy in…
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A different strategy for controlling the flow of fluid is to insert a rotary element into the flow path.…
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Solids tend to expand when heated. The amount that a solid sample will expand with increased temperature…
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Virtually any mass above absolute zero temperature emits electromagnetic radiation (photons, or light) as a…
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The electrical conductivity of liquids is an important analytical measurement in many industrial processes.…
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Many years ago, when I was first learning about electricity, I happened to discover a length of coaxial…
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A number of different sensors used in instrumentation generate DC voltage signals proportional to the process…
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A very simple device used to measure pressure is the manometer: a fluid-filled tube where an applied gas…
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The fundamental principle of electromagnetism is that an electric current will create a magnetic field at…
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A bridge circuit is basically a pair of voltage dividers where the circuit output is taken as the difference…
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One of the most important accessories for any temperature-sensing element is a pressure-tight sheath known as…
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A form of protection against faults on long-distance power lines is called distance relaying, so named because…
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In addition to directly performing logic functions, electromechanical relays may also be used as interposing…
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Non-dispersive analysis, while newer in discovery than dispersive analysis (Isaac Newton’s 17th-century…
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Electromechanical relays may be connected together to perform logic and control functions, acting as logic…
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There are many process control applications in the industry where it is desirable to have multiple control…
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As described earlier in this chapter, calibration refers to the adjustment of an instrument so its output…
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Constructing PID control systems using discrete components is a fairly simple method involving operational…
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The transformer is one of the most important components in all of AC circuitry. Principally used to…
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As we have seen, feedforward control is a way to improve the stability of a feedback control system in the…
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One of the most important accessories for any temperature-sensing element is a pressure-tight sheath known as…
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A great many chemical composition measurements may be made indirectly by means of electricity, if those…
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Process measurements are often of an analog nature: the temperature of a furnace, the rate of fluid flow…
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Suppose we wished to measure the rate of propane gas flow through a hose to a torch: Flowmeters appropriate…
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In some process applications, it is important that the control valve be able to completely stop fluid flow…
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AC induction motors are based on the principle of a rotating magnetic field produced by a set of stationary…
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The final step in treating wastewater before releasing it into the natural environment is to kill any harmful…
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The following animation shows how the “rotating” magnetic field of a three-phase AC induction…
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To review, voltage is the measure of potential energy available to electric charges. Current is the uniform…
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Programmable logic controllers are essentially nothing more than special-purpose, industrial computers. As…
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A proximity switch is one detecting the proximity (closeness) of some object. By definition, these switches…
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The majority of flowmeter technologies operate on the principle of interpreting fluid flow based on the…
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Few areas of mathematics are as powerfully useful in describing and analyzing the physical world as calculus:…
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There is much to be said for neatness of assembly in electrical signal wiring. Even though the electrons…
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(Will be addressed in future versions of this book)
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A technological advance introduced in the late 1980’s was HART, an acronym standing for Highway…
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Any conductor possesses a characteristic called inductance: the ability to store energy in the form of a…
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Capacitive level instruments measure electrical capacitance of a conductive rod inserted vertically into a…
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Control strategies such as cascade, ratio, feedforward, and those containing limit and selector functions can…
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Any physical location in an industrial facility harboring the potential of explosion due to the presence of…
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Another category of control strategies involves the use of signal relays or function blocks with the ability…
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A variety of problem-solving techniques have been presented for students over the years which are all helpful…
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The following photograph shows a large air blower in a wastewater treatment facility equipped with a…
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As we have seen, feedforward control is a way to improve the stability of a feedback control system in the…
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While the term “probability” may evoke images of imprecision, probability is in fact an exact…
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Visualizing the actions of P, I, and D tuning parameters using graphs is extremely useful in predicting the…
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This section shows some of the many instrument symbols found in different types of technical diagrams used to…
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Pipe is a hollow structure designed to provide an enclosed pathway for fluids to flow, usually manufactured…
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In order for any PID controller to be practical, it must be able to do more than just implement the PID…
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It is often useful to express the amplitude of an alternating quantity such as voltage or current in terms…
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Recall that an exothermic chemical reaction is one that releases a net sum of energy, as opposed to an…
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Level gauges are perhaps the simplest indicating instrument for liquid level in a vessel. They are often found…
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Coy, John J. et. al. (December 2012) Sampled graphic illustrations from his NASA Reference Publication…
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Feedback obtained from industrial users of FF reveal a common pattern: Fieldbus is a powerful and reliable…
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In addition to Ohm’s Law, we have a set of rules describing how voltages, currents, and resistances…
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