As discussed at the beginning of this chapter, instrumentation safety may be broadly divided into two…
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In addition to directly performing logic functions, electromechanical relays may also be used as interposing…
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A bridge circuit is basically a pair of voltage dividers where the circuit output is taken as the difference…
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The vast majority of PID controllers in service today are digital in nature. Microprocessors executing PID…
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The simplest form of 4-20 mA current loop is the type used to represent the output of a process controller,…
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The purpose of a control valve actuator is to provide the motive force to operate a valve mechanism. Both…
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Perhaps the most important rule of controller tuning is to know the process before attempting to adjust the…
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Process measurements are often of an analog nature: the temperature of a furnace, the rate of fluid flow…
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Perhaps the most basic and necessary protective relay function is overcurrent: commanding a circuit breaker to…
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Although it seems each model of PLC has its own idiosyncratic standard for programming, there does exist an…
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In order for any PID controller to be practical, it must be able to do more than just implement the PID…
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AC induction motors are based on the principle of a rotating magnetic field produced by a set of stationary…
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The simple PLC ladder diagram (LD) commands consist of contacts and coils, arranged in sequences that mimic…
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A simple control system drawn in block diagram form looks like this: Information from the measuring device…
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Modern DC and AC motor drives provide features useful when using electric motors as final control elements.…
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Phasors are to AC circuit quantities as polarity is to DC circuit quantities: a way to express the…
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Negative feedback systems, in general, tend to cause confusion for those first learning their fundamental…
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An electric motor is often used as a discrete control element in a control system if driving a pump, conveyor…
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Feedback Control System Components Before we begin our discussion on process control, we must define a few key…
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In the United States, the most common language used to program PLCs is Ladder Diagram (LD), also known as…
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A very common method for directly controlling low flow rates of fluids is to use a device known as a metering…
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A control strategy similar to ratio control is relation control. This is similar to ratio control in that a…
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These fortifications focus on human behavior rather than system design or component selection. In some ways…
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A vertical column of fluid generates a pressure at the bottom of the column owing to the action of gravity on…
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Regardless of valve type, all stem-actuated control valves require some form of seal allowing motion of the…
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In this section I will show screenshots from a process loop simulation program illustrating the effectiveness…
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As defined previously, calibration means the comparison and adjustment (if necessary) of an instrument’s…
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A unique form of technical diagram for describing the abstract functions comprising a control system (e.g. PID…
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DC electric current signals may also be used to communicate process measurement information from transmitters…
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An interesting parallel to the “unity fraction” unit conversion technique is something referred to…
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There are many process control applications in the industry where it is desirable to have multiple control…
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Fieldbus devices require far more attention in their initial setup and commissioning than their analog…
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Sometimes we encounter a diversity of instrument signal standards in one control system. Such is the case with…
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Once while working as an instrument technician in an aluminum foundry, a mechanic asked me what it was that I…
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To show a practical process example, let’s examine three diagrams for a compressor control system,…
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Tube, like pipe, is a hollow structure designed to provide an enclosed pathway for fluids to flow. In the case…
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A temperature switch is one detecting the temperature of some substance. Temperature switches often use…
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Weight-based level instruments sense process level in a vessel by directly measuring the weight of the vessel.…
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Any conductor possesses a characteristic called inductance: the ability to store energy in the form of a…
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There is much to be said for neatness of assembly in electrical signal wiring. Even though the electrons…
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Disconnect Switches Disconnects are switches designed to isolate sections of a power system in case of damage…
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Weight-based level instruments sense process level in a vessel by directly measuring the weight of the vessel.…
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Visualizing the actions of P, I, and D tuning parameters using graphs is extremely useful in predicting the…
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Solids tend to expand when heated. The amount that a solid sample will expand with increased temperature…
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Volumes could be written about poor diagnostic technique. The following mistakes are not intended to comprise…
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Diagnostic ability is arguably the most difficult skill to develop within a student, and also the most…
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An exciting development in industrial instrumentation is the WirelessHART radio communication standard,…
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Control valves are supposed to deliver reliable, repeatable control of process fluid flow rate over a wide…
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Since we often use electricity to convey energy from one location to another, it is important to be able to…
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A powerful mathematical concept useful for analyzing practically any physical system – electrical…
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While 50 and 51 (instantaneous and time overcurrent) relay functions monitor line current magnitude and guard…
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Once while working as an instrument technician in an aluminum foundry, a mechanic asked me what it was that I…
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Capacitance Any two electrical conductors separated by an insulating medium possess the characteristic called…
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Those familiar with industrial instrumentation will find much within the electric power industry remarkably…
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The two “process variables” we rely on most heavily in the field of electrical measurement and…
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When I began teaching full-time in 1998, most of what I thought I understood about good teaching was actually…
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As previously defined, calibration refers to the checking and adjustment of an instrument so that its output…
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All masses require force to accelerate (we can also think of this in terms of the mass generating a reaction…
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In the United States, the most common language used to program PLCs is Ladder Diagram (LD), also known as…
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